Power Steering Gear For Vehicles With 4-CYL. Engine, Disassembling and Assembling

Power steering gear for vehicles with 4-cyl. engine, disassembling and assembling
^ This overview is for all vehicles.
^ No provision is made for servicing the power steering gear.

Note:
^ Replace self-locking nuts and bolts.
^ Welding and straightening work on steeling components is not permitted.
^ Only use steeling gear grease AOF 063 000 04 to grease the rack
^ Hydraulic fluid. G 002 000
^ Quantity of oil in system approximately 1 ltr.





1. Tie rod end
^ Check dust caps for damage and correct seating

2. Hex nut, 40 Nm
3. Clamp
^ Tension with V.A.G. 1275
^ Always replace

4. Boot
^ Check for damage
^ Can be replaced with steering gear installed
^ Must not be twisted when adjusting rod

5. Clamp
^ Tension with V.A.G. 1275
^ Always replace

6. Inner tie rod joint, 100 Nm
^ Grease joint with steering gear grease AOF 063 000 04.

7. O-ring
^ Always replace

8. Power steering gear
^ Grease joint with steering gear grease AOF 063 000 04.

The steering gear is supplied as a spare part complete with inner tie rod joint and boot

9. Internal hex bolt, 18 Nm