Power Steering Pump For Vehicles With 4-Cylinder Engines, Removing and Installing

Power steering pump for vehicles with 4-cylinder engines, removing and installing

Special tools, testers and auxiliary items required:

^ Hose clamps 3094
^ Drift 3204
^ Torque wrench V.A.G. 1331
^ Water pump wrench V.A.G 1590

Removing
^ Remove sound insulation for engine.
^ Set lock carrier to service position

Removing ribbed V-belt on vehicles with 4-cyl. gasoline engine





^ Turn the tensioning device in direction of - arrow - to relieve tension on ribbed belt.
^ Secure with drift 3204.

Removing ribbed V-belt on vehicles with 4-cyl. diesel engine





^ Turn the tensioning device in direction of - arrow - to relieve tension on ribbed belt.

This work sequence only affects vehicles with 4-cyl. gasoline engine





^ Remove coolant pump ribbed belt pulley.
^ Remove ribbed belt.
^ Remove power steering pump ribbed belt pulley.

It may be necessary to file out corners of water pump wrench VAG 1590





^ Clamp off intake and return line using hose clamps 3094.
^ Position drip tray underneath.





^ Remove hose clamp - 1 - from intake line.
^ Pull off suction hose, remove from retainer and place to side.
^ Unbolt pressure hose - 2 -, 22 mm AF





^ Remove hex bolts - 1 - and hex socket head bolt - 2 -.
^ Remove pump.

Installing
^ Fill power steering pump with hydraulic fluid.

Fill pump with fluid through the intake line.
^ Turn hub by hand until oil runs out of the pressure side.





^ Tighten bolts - 1 - and - 2 - to 20 Nm.

Installation is continued in reverse sequence - Install new sealing rings onto banjo bolt.





^ Tighten pressure hose banjo bolt - 2 -.

Install intake hose.





^ Tighten coolant/power steering pump pulley hex socket head bolts to 25 Nm.
^ Install radiator fan to viscous coupling.





^ Install ribbed belt.

Note:
^ When installing the belt, ensure it is correctly seated in the pulley.

For ease of illustration the routing is shown without the lock carrier being in position
^ Top off hydraulic oil G 002 000.
^ Install lock carrier and bumper.
^ Start engine and check belt running.
^ Check power steering fluid level.
^ Check steering system for leaks.
^ Bleed steering system.