4-Cylinder Engines, Assembly Overview

4-cylinder engines, assembly overview
There is no provision for servicing the power steering pump. If a malfunction is present, the power steering pump must be replaced.

Note:
^ If the fluid level in the reservoir is low, the steering system must be inspected for leaks.
^ If there are leaks in the area of the line connections, the fines1connections must first be inspected for leaks, tightened as necessary and wiped dry.
^ Pumps from service parts do not contain fluid. They must be filled with hydraulic fluid G 002 000 before installation and turned by hand, otherwise pump noise or damage can result in operation.
^ Type of fluid. Hydraulic fluid G 002 000
^ System oil capacity. 0.7 to 0.9 l





1. Power steering gear
2. Pressure line
3. Return hose
4. Cap with dip stick
^ Check fluid level

5. Strainer
6. Hex bolt, 9 Nm
7. Reservoir
8. Rubber bushing
9. Clamp
^ Tension with V.A.G. 1275
^ Always replace

10. Return hose
Between reservoir and cooling line

11. Clamp
^ Tension with V.A.G. 1275
^ Always replace

12. Hex bolt, 18 Nm
13. Cooling line
14. Cable tie
15. Clamp
^ Tension with V.A.G. 1275
^ Always replace

16. Intake hose
17. Clamp
^ Tension with V.A.G. 1275
^ Always replace

18. Threaded union, 50 Nm
19. Sealing ring, 18 x 24
^ Always replace

20. Power steering pump
^ Check delivery pressure
^ Fill with fluid before installing

21. Seal rings, 16 x 22
^ Always replace

22. Banjo bolt, 50 Nm
23. Hex bolt, 18 Nm
24. Securing clip
25. Clamp
^ Tension with V.A.G. 1275
^ Always replace

26. Seal rings, 16 x 22
^ Always replace

27. Banjo bolt, 50 Nm
28. Power steering pump for TDI
^ Check delivery pressure
^ Fill with fluid before installing