FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.
Home >> Volkswagen >> 2005 >> Passat Wagon 4Motion (3B6) L4-1.8L Turbo (AWM) >> Repair and Diagnosis >> Powertrain Management >> Computers and Control Systems >> Sensors and Switches - Computers and Control Systems >> Air Temperature Sensor ( Ambient / Intake ) >> Testing and Inspection

Air Temperature Sensor ( Ambient / Intake ): Testing and Inspection



Intake Air Temperature (IAT) Sensor, Checking

Recommended special tools and equipment
- V.A.G 1526 portable multimeter or V.A.G 1715 multimeter
- V.A.G 1594 connector test kit
- Wiring diagram
- Chilling spray (commercially available)

Test requirements







- The respective fuses of Motronic Engine Control Module (ECM) -J220- must be OK
- Parking brake must be engaged or else daylight driving lights will be switched on.

Function test
- Connect diagnostic tester. Diagnostic Tester, Connecting
- Switch ignition on.
- Under address word 33, select "Diagnostic mode 1: Checking measured values."
- Select the measuring value "PID 15: Intake air temperature".
- Check specified value of intake air temperature:







If specified value is not obtained:
- Continue test according to the following table:


Indicated 1) Cause
approx. -40 degrees C Open circuit or short circuit to B+
approx. 143 degrees C Short circuit to Ground (GND)

1) If a temperature is indicated which is below the ambient temperature of sensor, first check sensor wires for contact resistance. Note that while the vehicle is standing still the sensor might warm up due to radiant heat.

If specified value is obtained:







- Remove Intake Air Temperature (IAT) Sensor -G42-. Plug connector back in.
- Remember the intake air temperature value.
- Spray the sensor with commercially available chilling spray while observing the temperature value. The temperature should decrease.
- End diagnosis and switch ignition off.

If the intake air temperature does not drop:
- Replace Intake Air Temperature (IAT) Sensor -G42-
- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data. Diagnostic Mode 4: Reset/Erase Diagnostic Data
- Generate readiness code. Monitors, Trips, Drive Cycles and Readiness Codes

Continuation of test if indication is approx. -40 degrees C:







- Disconnect connector -1- from Intake Air Temperature (IAT) Sensor -G42- -2-.
- Bridge terminals 1 + 2 of connector using the respective adapter cables while observing the indication on display.

If indication jumps to approx. 143 degrees C:
- End diagnosis and switch ignition off.
- Replace Intake Air Temperature (IAT) Sensor -G42-
- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data. Diagnostic Mode 4: Reset/Erase Diagnostic Data
- Generate readiness code. Monitors, Trips, Drive Cycles and Readiness Codes

If indication remains at approx. -40 degrees C:
- End diagnosis and switch ignition off.
- Check wires according to wiring diagram.

Continuation of test if indication is approx. 143 degrees C:







- Disconnect connector -1- from Intake Air Temperature (IAT) Sensor -G42- -2-.

If indication jumps to approx. -40 degrees C:
- End diagnosis and switch ignition off.
- Replace Intake Air Temperature (IAT) Sensor -G42-
- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data. Diagnostic Mode 4: Reset/Erase Diagnostic Data
- Generate readiness code. Monitors, Trips, Drive Cycles and Readiness Codes

If indication remains at approx. 143 degrees C:
- End diagnosis and switch ignition off.
- Check wires according to wiring diagram.

Checking wiring
- Connect test box to control module wiring harness, connect test box for wiring test.







- Disconnect connector -1- from Intake Air Temperature (IAT) Sensor -G42- -2-.

Vehicles with engine code AEB
- Check wires between test box and 2-pin connector for open circuit according to wiring diagram.
Terminal 1 + socket 54
Terminal 2 + socket 67
Wire resistance: max: 1.5 ohms

Vehicles with engine code ATW, AUG, AWM
- Check wires between test box and 2-pin connector for open circuit according to wiring diagram.
Terminal 1 + socket 85
Terminal 2 + socket 108
Wire resistance: max: 1.5 ohms

Continued for all vehicles
- Check wires for short circuit to each other, to vehicle Ground (GND) and to B+.
Specified value: Infinite ohms

If no malfunctions are found in wire:







- Measure resistance at Intake Air Temperature (IAT) Sensor -G42-.







Range A displays resistance values for the temperature range of 0..0.50 degrees C, range B displays resistance values for the temperature range of 50..0.100 degrees C.

Read-out examples:
- 30 degrees C is in range A and corresponds to a resistance of 1.5 to 2.0 kohms
- 80 degrees C is in range B and corresponds to a resistance of 275 to 375 ohms

If specified value is not obtained:
- Replace Intake Air Temperature (IAT) Sensor -G42-:
- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data. Diagnostic Mode 4: Reset/Erase Diagnostic Data
- Generate readiness code. Monitors, Trips, Drive Cycles and Readiness Codes

If no malfunctions are detected in the wires and the resistance values are OK:
- Replace Motronic Engine Control Module (ECM) -J220-.
pro multis Credits:Operation CHARM About Operation CHARM