Brake Master Cylinder From M.Y. 2000, Removing and Installing

Brake master cylinder from m.y. 2000, removing and installing
Special tools and equipment





^ 3320 Door adjusting wrench

Removing
^ Place sufficient lint free cloths in area of plenum chamber, engine and transmission.
^ Install bleeder hose and bleeder bottle to the front left brake caliper bleeder screw and open bleeder screw.
^ Operate brake pedal until sufficient amount of brake fluid has been pumped out for the brake fluid level in the brake fluid reservoir to sink below the supply hose.
^ Close front left bleeder screw.





^ Disconnect off clutch master cylinder supply hose -1- and seal with a plug.
^ Disconnect connector off float warning indicator sensor -2-.
^ Remove bolt -3-.
^ Remove brake fluid reservoir -4-. To do this press down the locking tab on the reservoir and at the same time pull the brake fluid reservoir out of the sealing plugs.





^ Disconnect brake lines -1- on brake master cylinder and seal brake lines and threaded holes with plugs from repair kit Part No. 1 HO 698 311 A.
^ Remove nuts -2- for brake master cylinder.
^ Remove T 45 torx head bolts -2- using 3320 special tool from brake servo unit.
^ Carefully remove brake master cylinder out of brake servo unit.

Installing
^ Installation is in the reverse sequence of removal

Observe the following points when installing:
^ When installing the brake master cylinder and brake servo unit together, make sure that the push rod is correctly located in the brake master cylinder.
^ Apply slight pressure to the brake pedal in order to move the push rod towards brake master cylinder; this makes it easier to guide brake master cylinder onto the push rod.
^ After installing, bleed brakes, Refer to Brake Bleeding, Service and Repair