Shift Lever and Shift Lever Housing, Servicing

Shift lever and shift lever housing, servicing, 02M, 5 and 6 Spd. M/T





Note: Lubricate all mountings and sliding surfaces with Polyurea grease Part No. G 000 450 02.

1. Circlip
^ Removing and installing go to Fig. 1

2. Bushing
3. Spring
4. Bushing
5. Torx screw, 5 Nm
6. Cover plate
7. Damper
8. Bearing shell
9. Gear shift guide
10. Damping washer
11. Gasket
^ Between shift housing and floor
^ Self-adhesive
^ Bond to shift housing

12. Transmission shift lever
13. Damper
14. Shift housing
15. Bushing
16. Bolt, 25 Nm
17. Fulcrum pin
18. Guide bushing
19. Spring
^ Installing

20. Gate selector bracket
21. Torx screw, 5 Nm
22. Base plate
^ Open tabs to remove
^ Replace

23. Lock washer
24. Gate selector cable
^ On gate selector bracket
^ Installed position

25. Gear selector cable
^ Press onto gear shift guide
^ Installed position

26. Hex nut, 25 Nm
27. Bushing
^ Only fits in one position

28. Lock washer





Fig. 1 Removing and installing circlip
- Pull shift lever in arrow direction -A- and at same time push down spacer bushing onto stop with a screwdriver in arrow direction -B-.

Note: Do not tilt spacer bushing when pushing down. Carefully release pressure at groove in gear lever for circlip.





Fig. 2 Installing spring
- Insert spring so that spring extension -A- lies above pin (arrow).
- Pull spring extension -B- down so that it reaches below pin (arrow).