Gear Lever and Gear Lever Housing, Servicing

Gear lever and gear lever housing, servicing, 02J, 5 Spd. M/T





Note: Lubricate all mountings and sliding surfaces with Polyurea grease Part No. G 052 142 A2.

1. Circlip
^ Removing and installing go to Fig. 1

2. Bushing
3. Spring
4. Bushing
5. Torx screw, 5 Nm
6. Cover plate
7. Damper
8. Bearing shell
9. Gear lever guide
10. Damping washer
11. Gasket
^ Between gear lever housing and floor
^ Self-adhesive
^ Bond to gear lever housing

12. Gear lever
13. Damper
14. Gear lever housing
15. Bushing
16. Bolt, 25 Nm
17. Fulcrum pin
18. Guide bushing
19. Spring
^ Installing go to Fig. 2

20. Gate selector bracket
21. Torx screw, 5 Nm
22. Base plate
^ Open tabs to remove
^ Replace

23. Lock washer
24. Gate selector cable
^ On gate selector bracket
^ Installation position

25. Gear selector cable
^ Press onto gear lever guide
^ Installation position

26. Hex nut, 25 Nm
27. Bushing
^ Only installs in one position

28. Lock washer





Fig. 1 Removing and installing circlip
- To remove and install circlip pull gear lever in arrow direction -A- and at same time, with a screwdriver push down spacer bushing onto stop in arrow direction -B-.

Note: Do not bend the spacer sleeve when pressing down.

- Mounting slot in gear lever for circlip must be visible.
- Carefully relieve tension on spring.





Fig. 2 Installing spring
- Insert spring so that spring extension -A- lies above pin (arrow).
- Pull spring extension -B- down so that it reaches below pin (arrow).