Transmission Selector Mechanism, Disassembling and Assembling

Transmission selector mechanism, disassembling and assembling, 02M, 5 and 6 Spd. M/T

Special tools and equipment:

- VW 402 Thrust plate
- VW 412 Press tool
- VW 421 Tube
- VW 423 Tube
- VW 432 Press tool
- 3118 Tube





1. Hex nut, 20 Nm
2. Gear selector lever
^ Install so that master spline aligns with selector shaft
^ Can be replaced with selector mechanism installed
^ Installed position

3. Shoe
^ Clip into relay lever item -6-

4. Lock washer
^ Removing go to Fig. 1

5. Bushing
6. Relay lever
^ Installed position

7. Selector mechanism cover
8. Ball sleeve
^ For selector shaft
^ Removing go to Fig. 2
^ Pressing in go to Fig. 3

9. Selector shaft
10. O-ring
^ Always replace

11. O-ring
^ Always replace

12. End cover
13. Oil seal
^ Pry out with screwdriver
^ Installing go to Fig. 4

14. Protective cap
^ For selector shaft

15. Cap
^ For transmission breather





Fig. 1 Removing relay lever lock washer
- Lift tab in direction of arrow.





Fig. 2 Pressing ball sleeve from selector mechanism cover





Fig. 3 Pressing ball sleeve into selector mechanism cover





Fig. 4 Pressing ball sleeve into selector mechanism cover