Input Shaft, Output Shafts (Pinion Shafts), Differential and Selector Rods, Disassembling and Assembling

Input shaft, output shafts (pinion shafts), differential and selector rods, disassembling and assembling, 02M, 5 and 6 Spd. M/T





1. Output shaft for 1st-4th gear
^ Disassembling and assembling
^ Installed position go to Fig. 1

2. Selector rod with selector fork 1st and 2nd gear
^ Installed position go to Fig. 2

3. Selector rod with selector fork for 3rd and 4th gear
^ Installed position go to Fig. 2

4. Output shaft for 5th, 6th and reverse gear
^ Installed position go to Fig. 1





5. Selector rod with selector fork for 5th and 6th gear
^ Installed position go to Fig. 2

6. Reverse gear selector fork
^ Installed position go to Fig. 2

7. Input shaft
8. Reverse shaft
9. Thrust washer
10. Bleeder
^ Bolt to slave cylinder pipe item -16-

11. Bolt, 12 Nm
^ Self-locking
^ Always replace
^ Installed in transmissions from build date 06 04 0

12. Locking plate
^ Secures outer race/tapered roller bearing for input shaft
^ Installed in transmissions from build date 06 04 0

13. Clutch housing
^ Transmissions from build date 06 04 0, with additional threaded hole for bolt item -11- and recess for locking plate item -12-

14. Input shaft oil seal
15. O-ring
^ Always replace
^ Pull onto line/hose connection
^ Moisten with brake fluid before installing

16. Slave cylinder with release bearing
17. Hex bolt, 12 Nm
^ Qty. 3
^ Always replace

18. Cone head bolt, 25 Nm
19. Flange shaft with spring
20. O-ring
^ Always replace

21. Speedometer sensor
22. Hex bolt, 12 Nm
^ Always replace

23. Differential





Fig. 1 Installed position of output shafts (pinion shafts) in transmission
1. Output shaft for 5th/6th and reverse gear
2. Input shaft
3. Output shaft for 1st-4th gear
4. Differential





Fig. 2 Installed position of complete selector mechanism in transmission
1. 3rd and 4th gear selector fork
2. 1st and 2nd gear selector fork
3. Reverse gear selector fork
4. 5th and 6th gear selector fork
5. Selector shaft
^ The lower selector shaft mounting (arrow) is bolted to the cover plate.