02J, 5 SPD. M/T

Clutch release mechanism, servicing, 02J, 5 Spd. M/T





1. Transmission
2. Ball stud, 25 Nm
^ Lubricate with MoS2 grease

3. Input shaft oil seal
^ Replacing

4. Guide sleeve
^ With vulcanized O-ring
^ If damaged replace guide sleeve and O-ring together
^ Lubricate guide sleeve in area of release bearing with MoS2 grease

5. Retaining spring
^ Secure to clutch release lever





6. Securing bolt, 20 Nm
7. Clutch release lever
8. Release bearing
^ Do not wash-out bearing, only wipe
^ Replace noisy bearings
^ Lubricate surfaces which contact release lever with MoS2 grease

9. Securing bolt, 20 Nm
10. Slave cylinder
11. Plunger
^ Grease end of plunger with MoS2 grease





12. Assembly bolt
^ Secures clutch release lever when installing transmission
^ Remove after transmission has been installed

Note: If the assembly bolt (Item 12) is not available, an M8 x 35 bolt can be used.