Hydraulic Hose: Service and Repair

Pipe/hose assembly, removing and installing, 02M, 5 and 6 Spd. M/T

Special tools and equipment

VAS 5234 brake filler and bleeder unit:

Hose clamp 3094:

Removing
- Check whether a coded radio is installed. If so, obtain anti-theft coding.
- With ignition switched off disconnect battery Ground strap.
- Place a sufficiently large lint-free cloth underneath.





- Fully remove retaining clip -A-, which secures pipe/hose, from slave cylinder.
- Remove pipe/hose assembly from housing -C- in transmission.
- Separate pipe/hose assembly -B- from clutch master cylinder and seal openings.
- Remove pipe/hose assembly from support on bodywork.





- Block supply hose -A- which leads to brake fluid reservoir with clamp 3094.
- Using a screwdriver -1-, fully remove clutch master cylinder in direction of arrow and remove clip -B- which secures pipe/hose.
- Separate pipe/hose assembly -C- from clutch master cylinder and seal openings.

Installing
- Installation is performed in the reverse sequence. When installing note the following:





- Fit pipe/hose assembly -C- into clutch master cylinder.
- Fully engage retaining clip -B- into master cylinder (arrow).
- Fit pipe/hose assembly into support on bodywork.





- Fit pipe/hose assembly -B- fully into clutch slave cylinder.
- Install clip -A-.
- Press pipe/hose assembly into housing -C- in transmission.
- Remove clamp 3094 from supply hose.
- After installing pipe/hose assembly, bleed clutch system.