FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Fluid Pan: Service and Repair



Oil pan, removing and installing, 09G, 6 Spd. A/T

Special tools, testers and auxiliary items required:





Special tools, testers and auxiliary items required
- Drip tray V.A.G 1306
- Torque wrench V.A.G1331
- Torque wrench V.A.G1783

Removing
- Observe general repair instructions.





- Remove sound insulation - arrows -.
- Position drip tray V.A.G 1306 underneath.





- Remove ATF drain plug - B -.
- Drain ATF.
- Remove ATF control plug - A -.





- Remove overflow pipe - C - and drain remaining ATF.





- Remove oil pan bolts - arrows - using diagonal and alternating sequence.

Note: A small amount of ATF remains in the oil pan as not all the oil can drain through opening - A -.

- Remove oil pan along with gasket.

Installing
- Installation is performed in the reverse sequence of removal. In the process, note the following:
- Clean two magnets located in webs of oil pan. Ensure magnets have full contact with oil pan.
- Install a new gasket to oil pan.
- Ensure oil pan gasket is seated correctly.
- Ensure no wiring is caught/trapped when installing oil pan.





- Tighten oil pan bolts - arrows - in several stages and in alternating and diagonal sequence.





- Replace drain plug seal.
- Install drain plug in - B -.





- Install overflow pipe - C -.
- Replace control plug seal - B -.
- Install control plug - A - with new seal - B - hand tight only.
- Fill with ATF, check ATF level and top up.