FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Procedures



Engine, fastening to assembly stand
When working on the engine, it should be secured using the holding fixture VW 540 and the spacers VW 540/1 B on support clamp VW 313 of the assembly block.

Work sequence





- Move engine/transmission assembly with engine/transmission jack V.A.G 1383 A to a workbench.
- Lower engine/transmission assembly so that transmission is on workbench.
- Remove transmission.

Vehicles with automatic transmission
- Secure torque converter to prevent it falling out after separating engine from transmission.

Continuation for all models





- Attach engine sling 2024 A with retainer 3180 as follows and lift off engine/transmission jack V.A.G 1383 A with workshop crane V.A.G 1202 A.
- Belt pulley end: 3rd hole on support bar in position 1 Belt pulley end: 2nd hole on support bar in position 5

CAUTION!
The hooks and locating pins must be secured with locking pins.


Note:
^ The positions marked 1...4 on the bar must be toward the belt pulley end.
^ The holes in the hook rails are counted up from the hook.

- Secure engine with holding fixture VW 540 and spacers VW 540/1 B to support clamp VW 313, remove dowel sleeves, if necessary.