Input Shaft, Output Shafts (Pinion Shafts), Differential and Selector Rods, Disassembling and Assembling

Input shaft, output shafts (pinion shafts), differential and selector rods, disassembling and assembling, 02M, 5 and 6 Spd. M/T





1 - Output shaft for 1st-4th gear
^ Installed position go to Fig. 1

2 - Selector rod with selector fork 1st and 2nd gear
^ Installed position go to Fig. 2

3 - Selector rod with selector fork for 3rd and 4th gear
^ Installed position go to Fig. 2

4 - Output shaft for 5th, 6th and reverse gear
^ Installed position go to Fig. 1

5 - Selector rod with selector fork for 5th and 6th gear
^ Installed position go to Fig. 2

6 - Reverse gear selector fork
^ Installed position go to Fig. 2

7 - Input shaft
8 - Reverse shaft
9 - Thrust washer
10 - Bleeder
^ Bolt to slave cylinder pipe item 16

11 - Bolt, 12 Nm
^ Self-locking
^ Always replace
^ Installed in transmissions from build date 06 04 0

12 - Locking plate
^ Secures outer race/tapered roller bearing for input shaft
^ Installed in transmissions from build date 06 04 0

13 - Clutch housing
^ Transmissions from build date 06 04 0, with additional threaded hole for bolt item 11 and recess for locking plate item 12

14 - Input shaft oil seal
15 - O-ring
^ Always replace
^ Pull onto line/hose connection
^ Moisten with brake fluid before installing

16 - Slave cylinder with release bearing
17 - Hex bolt, 12 Nm
^ Qty. 3
^ Always replace

18 - Cone head bolt, 25 Nm
19 - Flanged shaft with spring

20 - O-ring
^ Always replace

21 -Speedometer sensor
22 - Hex bolt, 12 Nm
^ Always replace

23 - Differential





Fig. 1 Installed position of output shafts (pinion shafts) in transmission
1 - Output shaft for 5th/6th and reverse gear
2 - Input shaft
3 - Output shaft for 1st-4th gear
4 - Differential





Fig. 2 Installed position of complete selector mechanism in transmission
1 - 3rd and 4th gear selector fork
2 - 1st and 2nd gear selector fork
3 - Reverse gear selector fork
4 - 5th and 6th gear selector fork
5 - Selector shaft
The lower selector shaft mounting (arrow) is bolted to the cover plate.