FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

02J, 5 SPD. M/T



Clutch release mechanism, servicing, 02J, 5 Spd. M/T





1 - Transmission
2 - Ball stud, 25 Nm
^ Lubricate with MoS2 grease

3 - Input shaft oil seal

4 - Guide sleeve
^ With vulcanized O-ring
^ If damaged replace guide sleeve and O-ring together
^ Lubricate guide sleeve in area of release bearing with MoS2 grease

5 - Retaining spring
^ Secure to clutch release lever

6 - Securing bolt, 20 Nm
7 - Clutch release lever
8 - Release bearing
^ Do not wash out bearing, only wipe
^ Replace noisy bearings
^ Lubricate surfaces which contact release lever with MoS2 grease

9 - Securing bolt, 20 Nm
10 - Slave cylinder

11 - Plunger
^ Grease end of plunger with MoS2 grease

12 - Assembly bolt
^ Secures clutch release lever when installing transmission
^ Unscrew after transmission has been installed

Note: If the assembly bolt (item 12J is not available, an M8 x 35 bolt may be used.