FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Intercooler: Service and Repair




Charge Air Cooler Components, Removing And Installing

NOTE:
- All hose connections are secured with clamps.
- Charge air system must be properly sealed.
- Note assembly markings at hoses and components during installation.
- Note installation position of heat shield mats







1. Air guide
2. 10 Nm
3. Charge air pressure sensor -G31-
4. O-ring
- Always replace
5. Rubber grommet
- With sleeve
6. 10 Nm
7. Intake hose
- Between intake manifold and charge air cooler
8. Heat shield mats
- Note installed position
9. Screw clamp
- Only vehicles with engine code AWD
- Vehicles with engine code AWP, AWW with quick-release connection (with O-ring and retaining clip)
10. Connection hose
11. Air duct pipe
12. Bracket
13. Connection hose
14. Charge air cooler