Gear Lever and Gear Lever Housing, Servicing

5 Speed Manual 02J

Gear lever and gear lever housing, servicing

Note:

- Lubricate all mountings and sliding surfaces with Polyurea grease Part No. G 052 142 A2.







1 - Circup
2 - Bushing
3 - Spring
4 - Bushing
5 - Torx screw, 5 Nm
6 - Cover plate
7 - Damper
8 - Bearing shell
9 - Gear lever guide
10 - Damping washer
11 - Gasket
- Between gear lever housing and floor
- Self-adhesive
- Bond to gear lever housing
12 - Gear lever
13 - Damper
14 - Gear lever housing
15 - Bushing
16 - Bolt, 25 Nm
17 - Fulcrum pin
18 - Guide bushing
19 - Spring
- Installing see Fig. 2
20 - Gate selector bracket
21 - Torx screw, 5 Nm
22 - Base plate
- Open tabs to remove
23 - Lock washer
24 - Gate selector cable
- On gate selector bracket
25 - Gear selector cable
- Press onto gear lever guide
26 - Hex nut, 25 Nm
27 - Bushing
- Only install in one position
28 - Lock washer

Fig. I Removing and installing circlip






- To remove and install circlip pull gear lever in arrow direction -A- and at same time, with a screwdriver push down spacer bushing onto stop in arrow direction -B-.

Note:

- Do not bend the spacer sleeve when pressing down.
- Mounting slot in gear lever for cirdip must be visible.
- Carefully relieve tension on spring.


Fig. 2 Installing spring






- Insert spring so that spring extension -A- lies above pin (arrow).
- Pull spring extension -B- down so that it reaches below pin (arrow).