3rd and 4th Gear Clutch (K3) With Turbine Shaft

Required special tools and equipment:





^ VW 401 Press plate
^ VW 402 Press plate
^ VW 407 Press tool
^ 3292/1 from assembly tool 3292

Note:
Disassemble only for cleaning or visual checking.
Clutches -K1- and -K3- are pressed together.
Pressing -K1- off -K3-.
Pressing -K1- onto -K3-.





1 Circlip
^ Different thickness
^ Mark after removing and insert at same point
2 Thrust plate
^ Install with stepped side facing circlip
3 Inner plate
^ Quantity - Refer to Specifications
4 Outer plate
^ Quantity - Refer to Specifications
5 Pressure plate
^ Install with peened corrugated washer facing piston
6 Corrugated washer
^ Peened side to pressure plate (item 5)
7 Securing ring
^ Removing and installing refer to Fig. 1
8 Piston cap
^ Sealing lips are vulcanized to piston cap
^ Moisten with ATF before installing
^ Turn piston cap slightly when installing
^ When removing and installing press down and install securing ring (item 7)
9 Spring
^ Seat between piston and piston cap
10 Piston
^ Sealing lips are vulcanized to piston
^ Moisten with ATF before installing
^ Turn piston slightly when installing
11 Clutch housing with turbine shaft Height varies according to number of inner and outer plates
12 O-ring
^ Always replace
^ Installing refer to Fig. 4
13 Piston ring
^ Be sure piston ring is correctly located refer to Fig. 2
^ Installing refer to Fig. 3





Fig. 1 Circlip -arrow-, removing and installing
^ Press down carefully on piston cap until circlip an be installed.





Fig. 2 Piston rings, checking seating
^ One piston ring is installed on the pump shaft inside the clutch housing.
^ Ends of piston ring must be hooked together.





Fig. 3 Piston ring, installing/hooking ends together
^ Place piston ring in groove.
^ To hook ends together press sides of ring in and guide ends over one another.
^ Do not twist piston ring out of groove on one side.





Fig. 4 O-ring, installing
^ Insert O-ring in recess in turbine shaft -arrow-.