FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Intercooler: Description and Operation


Charge air system with turbocharger

Note:
^ All hose connections are secured with clamps.
^ Charge air system must be free of leaks.
^ Always replace self-locking nuts.
^ Charge air pressure hose and all the respective connections must be free of grease etc. before installing.
^ Assembly tool VAS5024 or hose clip pliers VAG1921 are recommended for installing spring-type clips.

Removing and installing turbocharger with attachments, Refer to Turbocharger, Service and Repair.
Removing and installing parts of charge air cooler, Refer to Intercooler, Service and Repair
Observe rules of cleanliness, Refer to Turbocharger, Service and Repair, Rules of Cleanliness
Observe safety precautions, Refer to Turbocharger, Service Precautions,Technician Safety Information
Checking charge air pressure system, Refer to Turbocharger, Testing and Inspection, Checking charge air pressure system