FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

IV - Servicing Front Axle Shaft W/ Triple Roller Joint AAR 2900


IV - Servicing front axle shaft with triple roller joint AAR 2900





Special tools and equipment
^ VAG 1682 Tension clamp
^ 3340 Pliers
^ VW 411 Press tool
^ VW 412 Press tool
^ VW 426 Tube





1. Self-locking 12-point nut
^ Any paint residue and/or corrosion on thread of the outer joint must be removed before the nut is installed.
^ Always replace each time after removing
2. Constant velocity joint boot
^ Check for tears and chafing
3. Clamp
^ Always replace
4. Axle shaft
5. Clamp
^ Always replace
6. Triple roller joint housing
7. Multi-point socket head bolt
^ M 8x 18
8. Rollers
9. Triple rotor star
The chamfer -arrow- points to axle shaft splines.
10. Circlip
^ Always replace
^ Insert in shaft groove
11. Seal
Is no longer required for assembly.
12. Rectangular section seal
This oil seal is part of the repair set. It is not installed during manufacture.
No longer supplied as a replacement part. In the future a new repair kit will be supplied.
13. Cover
Destroyed when disassembling.
No longer required when assembling and is therefore no longer supplied as a spare part.
A new cover is included in the repair kit.
14. Hose clamp
For tripodic joint
^ Only installed to left side on production vehicles
15. Triple roller joint boot
16. Hose clamp
17. Spring washer
18. Thrust washer
19. Circlip
^ Always replace
^ Insert in shaft groove
20. Outer constant velocity joint
^ Only replace complete
^ Installing: drive onto shaft with plastic hammer until compressed circlip seats