Disassembly and Assembly

Power steering gear, assembly overview

Power assisted steering gear is not serviceable. If complaints are received determine cause with the help of pressure tests, leak test and troubleshooting program. If a malfunction exists replace power assisted steering gear.

Notes:

^ Replace self-locking nuts and bolts. Welding and straightening work on steering components is not allowed.
^ To grease the rack only use steering gear grease Part No. AOF 063 000 04.
^ Replace self locking nuts and bolts.
^ Type of oil: Hydraulic oil Part No. G 002 000
^ Oil system capacity: 0. 7... 0.9 Ltr (23 - 30 oz.).





1. Tie rod end
2. Hex nut, 50 Nm (37 ft. lbs.)
3. Hose clamp
4. Boot
^ Must not be twisted after adjusting tie rod
^ Remove steering gear to replace
5. Hose clamp
6. Tie rod
^ 75 Nm (55 ft. lbs.)
7. Clamp with rubber sleeve
8. Return line
9. Hex nut, 22 Nm (16 ft. lbs.)
10. Clamp with rubber sleeve
Installation position
^ Arrow on clamp points forward
^ Replace if threads in welded nut are damaged
11. Heat shield
12. Self-locking hex nut, 45 Nm (33 ft. lbs.)
13. Selector mechanism bearing bracket

- Must be centered on support -arrow A- with heat shield - 11 -

14. Hexbolt, 24 Nm (18 ft. lbs.)
15. Gasket
16. Hydraulic line
17. Banjo bolt, 45 Nm (33 ft. lbs.)
M16 x 1.5
18. Banjo bolt, 40 Nm (30 ft. lbs.)
M14 x1.5
19. O-ring
^ Always replace
20. Steering gear