Clutch Release Fork: Service and Repair

Clutch Release Mechanism, Servicing
1. Transmission
2. Ball stud, 25 Nm (18 ft. lbs.)
^ Lubricate with MOS2 grease
3. Input shaft oil seal
^ Replacing refer to Manual Transmission/Transaxle; Input Shaft.
4. Guide sleeve
^ With vulcanized C-ring
^ If damaged replace guide sleeve and O-ring together
^ Lubricate guide sleeve in area of release bearing with MOS2 grease
5. Retaining spring
^ Secure to clutch release lever
6. Securing bolt, 20 Nm (15 ft. lbs.)
7. Clutch release lever
8. Release bearing
^ Do not wash with solvents, only wipe off
^ Replace noisy bearings
^ Lubricate surfaces which contact release lever with MOS2 grease
9. Bolt, 20 Nm (15 ft. lbs.)
10. Slave cylinder
^ Removing and installing. Refer to Clutch Master Cylinder.
11. Plunger
^ Grease end of plunger with MOS2 grease
12. Assembly bolt
^ Secures the clutch release lever when installing transmission
^ Remove after transmission has been installed

Note:
^ If the assembly bolt (item -12-) is not available, an M8 x 35 bolt can be used.