4 Speed Automatic 01M

Valve body, removing and installing
Special tools and equipment





- 3373 Lever for conductor strip





- V.A.G 1331 Torque wrench

WARNING: Do not run the engine or tow the vehicle with the oil pan removed or when there is no ATF in the transmission.

Note:
The valve body or the conductor strip can also be removed when the transmission is installed.
The conductor strip can be removed individually.
After reinstalling the Oil pan, fill with ATF.
Always replace a valve body, which is faulty.





1. Plug
- Always replace seal see Fig. 2
- Checking ATF level and topping up
2. Overflow pipe
- Remove to drain ATF see Fig. 1
- Screw in onto stop
- Checking ATF level and topping up
3. Oil pan
4. Bolt, 12 Nm
5. Magnet
- Insert in the recess in oil pan
6. Spacer bushing
- Press into gasket
7. Gasket
- Always replace
- Press spacer bushings into gasket
8. ATF screen
- Installing see Fig. 10
9. Bolt, 5 Nm
- Tighten the two centering bolts (arrow) first by hand
10. Gasket
- Always replace
- Insert in valve body
11. Valve body
- Removing see Fig. 4
- Installing see Fig. 9
- Marking see Fig. 6
- Installing seal -item 10
12. Bolt, 10 Nm
13. O-ring
- Always replace
14. Conductor strip
- With cable transition piece and connector
- Can be removed and installed with transmission installed
15. Retaining bracket
- For the conductor strip connector installing see Fig. 11
16. Bolt, 20 Nm
17. Plug for solenoid valves
- Pull off solenoid valves with 3373 see Fig. 3
18. Sealing plug
- Take out before removing and installing freewheel
- Insert so that tab is located In groove on housing see Fig. 5
- Place O-rings onto sealing plug
19. O-ring
- Always replace
20. O-ring
- Always replace
21. Operating rod for manual selector valve
- Unhooking see Fig. 4
- Install with stepped side facing manual selector valve see Fig. 7
- Adjusting see Fig. 8





Fig. 1 Draining ATF
- Place container under transmission.
- Remove plug -2-.
- Remove overflow pipe -1- and allow ATF to drain.
- Screw overflow pipe in onto stop.





Fig. 2 Replacing plug seal
- Cut open seal -arrow- with side cutting pliers, always replace seal.
- After repairs fit new seal to plug and screw in hand-tight when filling with ATF.
- Fill with 3 liters of ATF then check ATF level and top-up.





Fig. 3 Removing conductor strip
- Place 3373 onto stop under solenoid valve plug.
- Pull plug off with 3373 in direction of arrow.
- Remove bolt -1-.





Fig. 4 Removing valve body/unhooking operating rod
When removing the valve body the manual selector valve -1- remains in the valve body.
- Shift selector lever/shaft into position "1".
- Pull manual selector valve out until it is just possible to unhook operating rod -2-.
- Secure manual selector valve so that it cannot fall out.





Fig. 5 Inserting sealing plug
Pull sealing plug out of housing before removing and installing freewheel. Otherwise, sealing plug and O-ring will be damaged.
- Fit O-rings to sealing plug.
- Insert sealing plug in hole in transmission housing -arrow-.





Fig. 6 Identification of valve body
Code letters are stamped on a metal tab. Metal tab must remain on valve body.
Allocation of valve body/transmission





Fig. 7 Hooking operating rod onto manual selector valve
- Turn manual selector valve -1- so shoulder is to operating rod.
- Guide operating rod -2- with manual selector into valve body.





Fig. 8 Adjusting operating rod for manual selector valve
- Move selector shaft to position "P".
- Push operating rod with manual selector valve into valve body as far as stop (direction of arrow) and tighten bolt to 4 Nm.

Note:
- The manual selector valve must always be resting against the stop. Counter-hold in the direction of the arrow when tightening the bolt
- Always replace the bolt and the manual selector valve retaining clip.





Fig. 9 Installing valve body
- Route conductor strip as illustrated. When installing do not kink or twist.





Fig. 10 Installing ATF screen
- Before installing ATF screen insert seal in valve body.
- Firmly press ATF screen onto valve body.





Fig. 11 Installing securing clip with bolt for conductor strip connector
- Connect conductor strip connector to lower retainer.
- Fit upper retainer with recess (arrow) onto connector tab.
- Tighten bolt to 20 Nm.