FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal Vehicles Without Air Conditioning



NOTE: This applies to vehicles without Air Conditioning or Digimatic Climate Control. For these vehicles, please see Heating and A/C Unit. Procedures





1 - Side window air outlet
2 - Air outlets
3 - Defroster air outlet
4 - Heating and ventilation controls
- With fresh air blower switch -E9-
- With fresh air and recirculating air switch -E184-
5 - Intermediate duct
6 - Instrument panel cross member
7 - Dust and pollen filter
- With activated charcoal filter
8 - Servo motor for fresh/recirculating air door -V154-
9 - Fresh air blower -V2-
10 - Fresh air blower series resistance with fuse -N24-
11 - Heating and ventilation unit
12 - Center trim
13 - Footwell air outlet
- Passenger's side only
14 - Rear footwell air duct
15 - Gasket
16 - Connecting duct
- With driver's side footwell air outlet
17 - Cables
18 - Heater core
- Always replace coolant after removal/replacement
19 - Heater core/bulkhead seal
20 - Defroster duct


Removing heating and ventilation unit
- Remove instrument panel.
- Loosen instrument panel cross member.
- Carefully pinch off both coolant hoses to heater core and disconnect hoses.
- Seal off heater core to prevent coolant from running out

CAUTION: The cooling system is pressurized when the engine is warm. Wear gloves and other protection and carefully release system pressure if necessary, before performing repairs.

- Remove heating and ventilation unit.