FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Without Air Conditioning

Fresh air/heating control cables, installing and adjusting (without A/C)





Installing and adjusting control cables on vehicles with A/C -> Repair Group 87.

Notes:

- Install cable ends identified with colored bands to control head levers.

- Connect the cables to the fresh air/heating controls before connecting them to the evaporator/heater box levers.

- After connecting the cables to the control levers, position the cable sleeves against the stops and fasten to the controls using clips.

- Adjust the cables at the flap levers with the control assembly installed.

- When the control knobs are turned from stop to stop, the flaps must move and audibly make contact with the stops.

1 - Main shut-off flap cable
- Connects blower control knob to main shut-off flap
- Black sleeve
- Length: 807 mm (31.8 in.)

2 - Temperature flap cable
- Connects temperature control knob to temperature flap
- Blue sleeve
- Length: 585 mm (23.0 in.)

3 - Footwell/defroster - flap cable
- Connects air flow distribution knob (upper control lever) to footwell/defroster flap
- Black sleeve
- Length: 488 mm (19.2 in.)

4 - Central flap cable
- Connects air flow distribution knob (lower control lever) to central flap
- Black sleeve
- Length: 639 mm (25.2 in.)