Clutch Release Fork: Service and Repair

5 Speed Manual 02J





Clutch release mechanism, servicing
1. Transmission
2. Ball stud, 25 Nm
- Lubricate with MoS2 grease
3. Input shaft oil seal
- Replacing
4. Guide sleeve
- With vulcanized O-ring
- If damaged replace guide sleeve and O-ring together
- Lubricate guide sleeve in area of release bearing with MoS2 grease
5. Retaining spring
- Secure to clutch release lever
6. Securing bolt, 20 Nm
7. Clutch release lever
8. Release bearing
- Do not wash out bearing, only wipe
- Replace noisy bearings
- Lubricate surfaces which contact release lever with MoS2 grease
9. Securing bolt, 20 Nm
10. Slave cylinder
- Removing and installing
11. Plunger
- Grease end of plunger with MoS2 grease
12. Assembly bolt
- Secures clutch release lever when installing transmission
- Unscrew after transmission has been installed

Note: If the assembly bolt (item 12) is not available, an M 8 x 35 bolt can be used.