Removing and Installing

5 Speed Manual 02J

Special Tools





- 3309 Release tool





- 10-208 A Pliers

Removing





- Remove intake hose -1- , connector -2- and hose -3- from Mass Air Flow (MAF) Sensor.
- Remove bolts -4- and -5-.
- Remove complete air cleaner housing. Refer to Powertrain Management.
- Remove supply hose -A- from brake fluid reservoir and seal.





- Pry clip -B- for pipe/hose assembly out from master cylinder.
- Pull line/hose assembly -C- from master cylinder and seal.
- Remove driver's side lower dash cover. Refer to Body and Frame.





Remove complete clutch pedal mounting bracket as follows:
- Remove nuts (arrows -1-) for connecting plate -A- and remove plate.
- Remove nuts (arrows -2-) for mounting bracket 3- and remove bracket.





Separate master cylinder operating rod from clutch pedal as follows:
- Insert release tool 3309 in clutch pedal cut-out (arrow -A-). The inscription "top/open" (-B-) points away from clutch pedal.
- With pliers 10-208A positioned in recesses (arrow -C-) press clamp together.





- Turn stop -A- for clutch pedal in direction of arrow and remove.





- Push slave cylinder in direction of arrow -1- onto stop.

Note:
- Slave cylinder must not be covered in upper area by over-center spring mounting (arrow -2-).

- Swing slave cylinder in direction of arrow -3- Out Of mounting bracket.

Installing
Install the clutch slave cylinder in the reverse order of removal and note the following:





The retainer -A- must be installed on the master cylinder operating rod -B-.
- Press clutch pedal in direction of arrow to engage. Ensure correct location.





- Install stop -A- for clutch pedal.
Installation position:
The arm (arrow) points toward master cylinder -B-.
Bleed clutch system after installing master cylinder.