Master Cylinder Removing and Installing

5 Speed Manual 02J

Special Tools and equipment required





- 3309 Release tool





- 10-208 A Pliers

Removing





- Remove intake hose -1- , connector -2- and hose -3- from Mass Air Flow (MAF) Sensor.
- Remove complete air cleaner housing by unscrewing bolts -4- and -5-. Refer to Powertrain Management.





- Pull off supply hose -A- to brake fluid reservoir and seal.
- Pry clip -B- for pipe/hose assembly out from master cylinder.
- Pull line/hose assembly -C- from master cylinder and seal.
- Remove driver's side lower dash cover. Refer to Body and Frame.





Remove complete clutch pedal mounting bracket as follows:
- Remove nuts (arrows -1-) for connecting plate -A- and remove plate.
- Remove nuts (arrows -2-) for mounting bracket B- and remove bracket.





Separate master cylinder operating rod from clutch pedal as follows:
- Insert release tool 3309 in clutch pedal cutouts (arrow A). Inscription "top/open" (B) points away from clutch pedal.
- With pliers 10-208A positioned in recesses (arrow C), press release tool together.





- Turn stop -A- for clutch pedal in direction of arrow and remove.





- Push slave cylinder in direction of arrow -1- onto stop.
Slave cylinder must not be covered in upper area by over-center spring mounting (arrow 2).
- Swing slave cylinder in direction of arrow 3 out of mounting bracket.

Installing
Installation is carried out in the reverse sequence, when doing this note the following:





- Fit retainer -A- to master cylinder operating rod -B-.
- Press clutch pedal in direction of arrow to engage. Ensure correct location.





- Fit stop -A- for clutch pedal again.
Installation position:
The arm (arrow) points toward master cylinder -B-.
Bleeding clutch system after installing master cylinder.