Hydraulic System Overview
5 Speed Manual 02J
Hydraulic System, Assembly Overview
1. Brake fluid reservoir
2. Supply hose
3. Master cylinder
- Removing and installing.
4. Retainer
- Replace only with master cylinder removed
- Removing refer to Fig. 1
- Pressing on refer to Fig. 2
5. Clutch pedal
- Removing and installing.
6. Self-locking hexagon nut, 25 Nm (18 ft. lbs.)
- Always replace
7. Seal
- Pull onto line/hose connection
- Insert with brake fluid
8. Line/hose assembly
9. Bracket
- Secured to body work
10. Dust cap
11. Bleeder valve
- Bleeding clutch system.
12. Slave cylinder
Remove the following components before removing slave cylinder
- Gear selector cable from gear selector lever.
- Relay lever and actuating arm for gate selector cable.
After installing:
- Adjust gear selector mechanism.
13. Collared securing bolt, 25 Nm
14. Transmission
15. Clip
16. Seal
- Lubricate with brake fluid
- Pull onto line/hose connection
17. Cable support bracket
18. Hose bracket Secure to control cable support bracket
19. Clip
Fig. 1 Pry retainer -A- off in direction of arrow
Fig. 2 Press master cylinder operating rod into retainer -A- in direction of arrow