Assembly Overview

Brake pedal, assembly overview

WARNING! The brake pedal travel must not be restricted by additional floor mats.

Note: Grease all mountings before installing with grease, Part No. G 000 602.





1 Mounting bracket
2 self-locking nut
^ 28 Nm (21 ft. lbs.)
^ Always replace
3 Brake light switch
^ Before installing brake light switch, connect brake pedal to brake booster push rod.
^ Before installing, pull plunger out completely
Installing:
^ Push brake pedal down as far as possible by hand.
^ Guide switch through mounting hole (only fits in one position) and secure by turning switch 90° clockwise
^ Release brake pedal.
^ Connect wiring connector.
^ Check function of brake lights.
^ Pull out brake light switch plunger to full extension.
^ Keep brake pedal in up position (IMPORTANT! hold pedal up if necessary while installing switch).
^ Guide switch through mounting hole (only fits in one position).
^ Seat switch fully into opening (pressing plunger against pedal to adjust.
^ Seat switch by turning it 45° clockwise. This action also turns the plunger shoe into the correct orientation to make electrical contracts in switch operate as well as locks in plunger adjustment.
^ Connect brake light switch connector.
^ Operate brake pedal to verify proper function.
^ Reinstall lower cover panel.
4 Accelerator - pedal
5 Hex bolt
6 Brake pedal
7 Pad
8 self-locking nut
^ 20 Nm (15 ft. lbs.)
^ Always replace
9 Bushing
10 Pivot pin