Gear Lever and Gear Lever Housing Servicing

5 Speed Manual 02J

Gear lever and gear lever housing, servicing

Note: Lubricate all mountings and sliding surfaces with Polyurea grease Part No. G 052 142 A2.





1. Circlip
- Removing and installing = Fig. 1
2. Bushing
3. Spring
4. Bushing
5. Torx screw, 5 Nm
6. Cover plate
7. Damper
8. Bearing shell
9. Gear shift guide
10. Damping washer
11. Gasket
- Between selector housing and floor
- Self adhesive
- Bond to gear lever housing
12. Transmission-selector lever
13. Damper
14. Selector housing
15. Bushing
16. Bolt, 25 Nm
17. Fulcrum pin
18. Guide bushing
19. Spring
- Installing = Fig. 2
20. Gate selector bracket
21. Torx screw, 5 Nm
22. Base plate
- Open tabs to remove
- Replace
23. Lock washer
24. Gate selector cable
- On gate selector bracket
- Installation position
25. Gear selector cable
- Press onto gear shift guide
- Installation position
26. Hex nut, 25 Nm
27. Bushing
- Only fits in one position
28. Lock washer





Fig. 1 Removing and installing circlip
- To remove and install circlip pull gear lever in direction of arrow -A- while pushing down spacer bushing onto stop with a screwdriver in arrow direction -B-.

Note: Do not tilt spacer bushing when pushing down. Carefully release pressure at groove in gear lever for circlip.





Fig. 2 Installing spring
- Insert spring so that spring extension -A- lies above pin (arrow).
- Pull spring extension -B- down so that it reaches below pin (arrow).