Coolant Pump and Compact Bracket, Removal and Installion

Coolant Pump and Compact Bracket, Removing and Installing




1. Bolt. Tighten to: 20 Nm (15 ft. lbs.)
2. Toothed belt guard -lower part
3. Bolt. Tighten to: 25 Nm
4. Ribbed belt tensioner
5. O-ring - Always replace
6. Coolant pump - Check for ease of movement
Bolted to cylinder block together with compact bracket
7. Compact bracket - For tensioning, viscous fan coupling, Generator and power steering pump
8. Bushing
9. Support - Between compact bracket and cylinder block
10. Bolt. Tighten to: 30 Nm (22 ft. lbs.)
11. Bolt. Tighten to: 25 Nm (18 ft. lbs.)
12. Bolt. Tighten to: 30 Nm (22 ft. lbs.)
Note tightening sequencer Fig. 1
13. Bolt For viscous fan coupling. Tighten to: 45 Nm (33 ft. lbs.)
14. Support - Between intake manifold and compact bracket
15. V-belt
16. Bushing - For viscous fan coupling
17. Circlip
18. Bolt. Tighten to: 30 Nm (22 ft. lbs.)
19. Belt pulley - For viscous fan coupling
20. Viscous fan coupling





Fig. 1 Tightening sequence for compact bracket to cylinder block

Special Tools
^ VAG1331 Torque wrench (5 to 50 Nm)

Work Sequence
- Fit compact bracket with coolant pump to cylinder block.
- Tighten compact bracket to 30 Nm in tightening sequence as follows:
1. Tighten bolt A
2. Tighten bolt B
3. Tighten bolt C
4. Tighten bolt D
5. Tighten bolt E
6. Tighten bolt F