Auxiliary Shaft Seal: Service and Repair

WITH MANUAL TRANSMISSION





LEGEND
1 Auxiliary Shaft Oil Seal
2 Woodruff Key
3 Bolt
4 Front Sealing Flange
5 Gasket
6 Cylinder Block
7 Bolt
8 Flywheel
9 Bolt
10 Intermediate Plate
11 Sealing Flange With Oil Seal
12 Front Crankshaft Oil Seal
13 Auxiliary Shaft
14 O-ring
15 Sealing Flange For Auxiliary Shaft

NOTE: During removal and installation procedures, refer to the component location illustration above and component notes below.

COMPONENT NOTES
Auxiliary Shaft Oil Seal (1)
- Remove to remove sealing flange.
- Install using installer tool No. 10-203, or equivalent.
- Lightly oil sealing lip, do NOT use grease.

Woodruff Key (2)
- Ensure tight fit.

Bolt (3)
- Tighten to: 25 Nm (18 ft. lbs.).

Gasket (5)
- Always replace.

Bolt (7)
- Tighten in two stages:
- First stage, tighten to: 60 Nm (44 ft. lbs.).
- Second stage, turn an additional: 90° (1/4 turn).

Flywheel (8)
- Use counter holder tool No. 3067, or equivalent to remove and install.

Bolt (9)
- Tighten to: 10 Nm (7 ft. lbs.).

Intermediate Plate (10)
- Must be located on dowels.
- Do not damage/bend when assembling.

Rear Crankshaft Oil Seal Flange (11)
- Only replace complete.
- Lightly oil sealing lip of oil seal, do NOT grease.

Rear Crankshaft Oil Seal (12)
- Only replace with seal flange -11-.

O-ring (14)
- Replace if damaged.

WITH AUTOMATIC TRANSMISSION





LEGEND
1 Auxiliary Shaft Oil Seal
2 Woodruff Key
3 Bolt
4 Front Sealing Flange
5 Gasket
6 Cylinder Block
7 Bolt
8 Washer
9 Drive Plate
10 Bolt
11 Intermediate Plate
12 Sealing Flange With Oil Seal
13 Front Crankshaft Oil Seal
14 Auxiliary Shaft
15 O-ring
16 Sealing Flange For Auxiliary Shaft

NOTE: During removal and installation procedures, refer to the component location illustration above and component notes below.

COMPONENT NOTES
Auxiliary Shaft Oil Seal (1)
- Remove to remove sealing flange.
- Install using installer tool No. 10-203, or equivalent.
- Lightly oil sealing lip, do NOT use grease.

Woodruff Key (2)
- Ensure tight fit.

Bolt (3)
- Tighten to: 25 Nm (18 ft. lbs.).

Gasket (5)
- Always replace.

Bolt (7)
- Tighten in two stages:
- First stage, tighten to: 60 Nm (44 ft. lbs.).
- Second stage, turn an additional: 90° (1/4 turn).

Washer (8)
- Note installed position.

Drive Plate (9)
- Use counter holder tool No. 3067, or equivalent to remove and install.

Bolt 10)
- Tighten to: 10 Nm (7 ft. lbs.).

Intermediate Plate (11)
- Must be located on dowels.
- Do not damage/bend when assembling.

Rear Crankshaft Oil Seal Flange (12)
- Only replace complete.
- Lightly oil sealing lip of oil seal, do NOT grease.

Rear Crankshaft Oil Seal (13)
- Only replace with seal flange -11-.

O-ring (15)
- Replace if damaged.