Installation (from 07/2011)
WINDOW / GLASS: QUARTER WINDOW GLASS (for Hatchback): INSTALLATION
1. CLEAN QUARTER WINDOW GLASS
(a) Using a scraper, remove the adhesive sticking to the quarter window glass.
NOTICE:
Be careful not to damage the quarter window glass.
(b) Clean the outer edge of the quarter window glass with a non-residue solvent.
NOTICE:
* Do not touch the glass surface after cleaning it.
* Even if using a new glass, clean the glass with non-residue solvent.
2. INSTALL QUARTER WINDOW GLASS SPACER
(a) Using a brush or sponge, coat the application area of the quarter window glass spacer with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new quarter window glass spacers onto the glass, as shown in the illustration.
Text in Illustration
3. INSTALL QUARTER WINDOW CLIP
(a) Using a brush or sponge, coat the application area of the quarter window clip with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 3 new quarter window clips onto the quarter window glass, as shown in the illustration.
Text in Illustration
4. INSTALL QUARTER WINDOW MOULDING
(a) Using a brush or sponge, coat the application area of the quarter window moulding with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install new quarter window moulding onto the quarter window glass, as shown in the illustration.
Text in Illustration
5. INSTALL QUARTER WINDOW GLASS
(a) Clean and shape the contact surface of the vehicle body.
Text in Illustration
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
HINT
Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner.
(b) Position the quarter window glass.
Text in Illustration
(1) Using suction cups, place the quarter window glass in the correct position.
(2) Check that the whole contact surface of the quarter window glass rim is perfectly even.
(3) Align the matchmarks on the quarter window glass and vehicle body.
NOTICE:
Check that the quarter window glass stoppers are attached to the vehicle body correctly.
(4) Remove the quarter window glass.
(c) Using a brush, coat the installation surface on the vehicle body with Primer M.
Text in Illustration
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer M for later use.
(d) Using a brush or sponge, coat the application areas that still have adhesive attached with Primer G.
Text in Illustration
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(e) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut the tip off the cartridge nozzle.
HINT
After cutting off the tip, use all adhesive within the time indicated in the table below.
Usage Time Frame:
(2) Load the sealer gun with the cartridge.
(f) Apply adhesive to the quarter window glass, as shown in the illustration.
Text in Illustration
(g) Install the quarter window glass.
(1) Using suction cups, position the quarter window glass so that the matchmarks are aligned, and press it in gently along the rim.
Text in Illustration
NOTICE:
* Check that the quarter window glass clips are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and quarter window glass.
(2) Hold the quarter window glass in place securely with protective tape or the equivalent until the adhesive hardens.
(3) Lightly press the front surface of the glass to ensure a close fit.
HINT
Press the glass with force of 98 N (10 kgf, 22 lb) or more.
(4) If necessary, use a scraper to correct the level or position of adhesive that has been applied.
Text in Illustration
NOTICE:
Do not drive the vehicle within the time limits described in the table below.
Minimum time:
6. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
7. INSTALL REAR ROOF SIDE RAIL GARNISH
HINT
Use the same procedure as for the RH side Installation (from 07/2011).
8. INSTALL ROOF SIDE INNER GARNISH
HINT
Use the same procedure as for the RH side Installation (from 07/2011).
9. INSTALL DECK TRIM SIDE PANEL ASSEMBLY
HINT
Use the same procedure as for the RH side Installation (from 07/2011).
10. INSTALL REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY
HINT
Use the same procedure as for the RH side Installation (from 07/2011).
11. INSTALL REAR FLOOR FINISH PLATE Installation (from 07/2011)
12. INSTALL JACK HANDLE (for RH Side)
13. INSTALL NO. 2 ROOM LIGHT ASSEMBLY Installation (from 07/2011)
14. INSTALL CENTER PILLAR UPPER GARNISH
HINT
Use the same procedure as for the RH side Installation (from 07/2011).
15. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY
HINT
Use the same procedure as for the RH side Installation (from 07/2011).
16. INSTALL FRONT SEAT OUTER BELT ASSEMBLY
HINT
Use the same procedure as for the RH side Installation (from 07/2011).
17. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP
HINT
Use the same procedure as for the RH side Installation (from 07/2011).
18. INSTALL FRONT DOOR SCUFF PLATE
HINT
Use the same procedure as for the RH side Installation (from 07/2011).
19. INSTALL REAR SEAT ASSEMBLY (for 60/40 Split Seat Type LH Side)
Installation (from 07/2011)
20. INSTALL REAR SEAT ASSEMBLY (for 60/40 Split Seat Type RH Side)
Installation (from 07/2011)
21. INSTALL REAR SEAT ASSEMBLY (for Fold Down Seat Type)
Installation (from 07/2011)
22. INSTALL DECK BOARD ASSEMBLY Installation (from 07/2011)