Installation (from 07/2011)

1NZ-FE ENGINE MECHANICAL: REAR CRANKSHAFT OIL SEAL (for Hatchback): INSTALLATION

1. INSTALL REAR ENGINE OIL SEAL

(a) Apply MP grease to the lip of a new oil seal.

NOTICE:
Keep the lip free of foreign matter.

(b) Using SST and hammer, tap in the oil seal until its surface is flush with the cylinder block and oil pan.





SST : 09223-56010

CAUTION:
* Do not tap the oil seal at an angle.
* Wipe off extra grease from the crankshaft.
2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)

(a) Hold the crankshaft with SST.

SST : 09960-10010

09962-01000

09963-01000

(b) Clean the 6 bolts and their holes.

(c) Apply adhesive to the 2 or 3 end threads of the bolt.





Text in Illustration





NOTICE:
Do not start the engine for at least 1 hour after installation.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the rear drive plate spacer, drive plate and ring gear sub-assembly, and front drive plate spacer with the 6 bolts.





Text in Illustration





(e) Install and uniformly tighten the 6 bolts in several steps, in the sequence shown in the illustration.





Torque : 88 Nm (897 kgf-cm, 65 ft-lbf)

3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

(a) Hold the crankshaft with SST.

SST : 09960-10010

09962-01000

09963-01000

(b) Clean the 6 bolts and their holes.

(c) Apply adhesive to the 2 or 3 end threads of bolt.





Text in Illustration





NOTICE:
Do not start the engine for at least 1 hour after installation.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the flywheel with the 6 bolts.

(e) Install the flywheel with the 6 bolts in the order shown in the illustration.





Torque : 49 Nm (500 kgf-cm, 38 ft-lbf)

(f) Mark paint marks on the bolt heads on the engine upper side.

(g) Tighten the bolts 90° in the sequence order shown in the illustration.





4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle) Installation (from 07/2011)

5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle) Installation (from 07/2011)

6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle) Installation (from 07/2011)

7. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)

Installation (from 07/2011)

8. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle)

Installation (from 07/2011)

9. INSPECT FOR OIL LEAK