Installation

REAR SUSPENSION: REAR AXLE BEAM: INSTALLATION

1. INSTALL REAR AXLE CARRIER BUSHING LH

(a) Align the arrow mark on a new rear axle carrier bushing LH with the matchmark on the rear axle beam assembly and temporarily install the rear axle carrier bushing LH to the rear axle beam assembly. (Perform this procedure when the rear axle beam assembly is reused.)





NOTICE:
Install the rear axle carrier bushing LH in the same direction as the removed bushing.

(b) Temporarily install a new rear axle carrier bushing LH to the position shown in the illustration. (Perform this procedure when replacing a new rear axle beam assembly.)

(A):

0°53' +/- 3° (0.88° +/- 3°)

NOTICE:
Install the rear axle carrier bushing LH in the same direction as the removed bushing.

(c) Using SST, install the rear axle carrier bushing LH to the rear axle beam assembly.





SST : 09710-30012

09710-04101

SST : 09950-40011

09951-04020

09952-04010

09953-04030

09954-04020

09955-04051

09957-04010

09958-04011

SST : 09950-60010

09951-00620

NOTICE:
* Hang the claws of SST to the bushing deeply and firmly.
* Do not scratch the rubber portion (A) of the bushing.
* Do not deform the bushing rib.

2. INSTALL REAR AXLE CARRIER BUSHING RH

HINT
Perform the same procedure as the LH side.

3. TEMPORARILY TIGHTEN REAR AXLE BEAM ASSEMBLY

(a) Support the rear axle beam assembly using 2 jacks and 2 wooden blocks.





(b) Temporarily install the rear axle beam assembly with the 2 bolts and 2 nuts.





(c) Temporarily tighten the 2 bolts.

NOTICE:
Since stopper nuts are used, temporarily tighten the bolts.

4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING LH

(a) Temporarily install the rear shock absorber with coil spring LH and the rear No. 1 shock absorber cushion retainer with the nut.





5. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING RH

HINT
Perform the same procedure as the LH side.

6. INSTALL REAR STABILIZER BAR Installation

7. INSTALL REAR AXLE BEAM DAMPER Installation

8. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH Installation

9. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

10. INSTALL REAR DISC LH Installation

11. INSTALL REAR DISC RH

HINT
Perform the same procedure as the LH side.

12. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH Replacement

13. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

14. INSTALL REAR FLEXIBLE HOSE LH

(a) Install the rear flexible hose LH to the rear axle beam with the bolt.





Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

NOTICE:
Do not twist the rear flexible hose LH.

15. INSTALL REAR FLEXIBLE HOSE RH

HINT
Perform the same procedure as the LH side.

16. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY Installation

17. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

HINT
Perform the same procedure as the LH side.

18. ADJUST PARKING BRAKE LEVER TRAVEL Adjustments

19. INSPECT REAR DISC BRAKE CYLINDER OPERATION LEVER AND STOPPER CLEARANCE Adjustments

20. INSTALL PARKING BRAKE LEVER PROTECTOR (for LH Side) Installation

21. INSTALL PARKING BRAKE LEVER PROTECTOR (for RH Side)

HINT
Perform the same procedure as the LH side.

22. INSTALL REAR SPEED SENSOR WIRE LH

(a) Install the rear speed sensor wire LH with the bolt.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

NOTICE:
Do not twist the rear speed sensor wire LH.

(b) Engage the clamp.

NOTICE:
Do not twist the rear speed sensor wire LH.

23. INSTALL REAR SPEED SENSOR WIRE RH

HINT
Perform the same procedure as the LH side.

24. CONNECT REAR SPEED SENSOR WIRE LH Installation

25. CONNECT REAR SPEED SENSOR WIRE RH

HINT
Perform the same procedure as the LH side.

26. INSTALL FRONT UPPER CONSOLE BOX Installation

27. INSTALL REAR WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

28. STABILIZE SUSPENSION Installation

29. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY

(a) Fully tighten the 2 bolts on the rear axle beam assembly.





Torque : 85 Nm (867 kgf-cm, 63 ft-lbf)

NOTICE:
* The final torque must be applied under standard vehicle height conditions.
* Since stopper nuts are used, tighten the bolts.

30. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING LH Installation

31. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING RH

HINT
Perform the same procedure as the LH side.

32. INSPECT REAR WHEEL ALIGNMENT

Testing and Inspection.

33. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

34. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
Disconnect the cable from the negative (-) battery terminal for more than 2 seconds.

35. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

36. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION

for 2AZ-EF: Programming and Relearning

for 2ZR-FE: Programming and Relearning

37. CHECK STEERING ANGLE SENSOR ZERO POINT CALIBRATION

for 2AZ-EF: C1290

for 2ZR-FE: C1290

38. CHECK FOR SPEED SENSOR SIGNAL

for 2AZ-EF: Test Mode Procedure

for 2ZR-FE: Test Mode Procedure