Installation

BRAKE SYSTEM (OTHER): BRAKE BOOSTER: INSTALLATION

1. TEMPORARILY TIGHTEN BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.

HINT
Fully tighten the lock nut after adjusting the brake pedal height.

2. INSTALL BRAKE BOOSTER GASKET

(a) Install a new brake booster gasket to the brake booster assembly.

3. INSTALL BRAKE BOOSTER ASSEMBLY

(a) Install the brake booster assembly to the body with the 4 nuts.





Torque : 13 Nm (132 kgf-cm, 10 ft-lbf)

NOTICE:
Do not damage the brake lines or fuel lines.

(b) Engage the 2 clamps to install the brake lines to the body.





4. INSTALL NO. 5 FRONT BRAKE TUBE

(a) Install the No. 5 front brake tube to the body and engage the grommet.





(b) Using a union nut wrench (10 mm), connect the No. 5 front brake tube to the front brake flexible hose LH.





without a union nut wrench - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

with a union nut wrench - Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)

NOTICE:
* Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
* This torque value is effective when the union nut wrench is parallel to the torque wrench.

5. INSTALL CHECK VALVE GROMMET

(a) Install a new check valve grommet to the brake booster assembly.

6. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

(a) Install the vacuum check valve assembly to the brake booster assembly.

7. CONNECT VACUUM HOSE

(a) Connect the vacuum hose and slide the clip.





8. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation

9. INSTALL BRAKE PEDAL RETURN SPRING Installation

10. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

Installation

11. INSPECT AND ADJUST BRAKE PEDAL

Adjustments

12. INSTALL FRONT WHEEL LH

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)