FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal





WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS: REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE REAR SEAT CUSHION ASSEMBLY

3. REMOVE REAR SEAT HEADREST ASSEMBLY

4. REMOVE REAR CENTER SEAT HEADREST ASSEMBLY

5. REMOVE REAR SEAT BACK ASSEMBLY (for Fixed Seat Type) Removal

6. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Fold Down Seat Type) Removal

7. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Fold Down Seat Type) Removal

8. REMOVE REAR SIDE SEAT BACK ASSEMBLY LH (for Fold Down Seat Type) Removal

9. REMOVE REAR SIDE SEAT BACK ASSEMBLY RH (for Fold Down Seat Type) Removal

10. REMOVE REAR SEAT BACK COVER (for Reclining Seat Type) Removal

11. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Reclining Seat Type) Removal

12. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Reclining Seat Type) Removal

13. REMOVE CENTER SEAT BACK ASSEMBLY (for Reclining Seat Type) Removal

14. REMOVE REAR DOOR SCUFF PLATE LH Removal

15. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH

16. REMOVE REAR DOOR SCUFF PLATE RH Removal

17. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH

18. REMOVE RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY LH (for Reclining Seat Type) Disassembly

19. REMOVE RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY RH (for Reclining Seat Type)

20. REMOVE ROOF SIDE INNER GARNISH LH Removal

21. REMOVE ROOF SIDE INNER GARNISH RH Removal

22. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH Removal

23. DISCONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH (for TMC Made) Removal

24. DISCONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH (for TMMK Made) Removal

25. DISCONNECT REAR SEAT OUTER BELT ASSEMBLY (for LH Side) Removal

26. DISCONNECT REAR SEAT OUTER BELT ASSEMBLY (for RH Side) Removal

27. REMOVE REAR SEAT SHOULDER BELT COVER Removal

28. REMOVE REAR SEAT SHOULDER BELT HOLE COVER Removal

29. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY Removal

30. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (for Reclining Seat Type) Removal

31. REMOVE REAR ASSIST GRIP SUB-ASSEMBLY Removal

32. REMOVE SPOT LIGHT ASSEMBLY (w/ Sliding Roof) Removal

33. REMOVE SUNSHADE TRIM HOLDER (w/ Rear Sunshade) Removal

34. REMOVE ROOF HEADLINING ASSEMBLY (w/o Sliding Roof)

It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed Removal.

35. REMOVE ROOF HEADLINING ASSEMBLY (w/ Sliding Roof)

It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed Removal.

36. REMOVE BACK WINDOW MOULDING

(a) Using a knife, cut off the moulding, as shown in the illustration.





NOTICE:
* Do not damage the vehicle body with the knife.
* If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the back window glass assembly.

(b) Remove the remaining moulding from the back window glass.

HINT
When removing the moulding, make a partial cut, then pull and remove it by hand.

37. REMOVE BACK WINDOW GLASS ASSEMBLY

NOTICE:
* There are No. 1 and No. 2 stoppers on the back window glass as shown in the illustration. Be careful not to damage the back window glass when cutting off the adhesive.
* To prevent the back window glass from dropping when performing this operation, be sure to hold the back window glass using suction cups.

HINT
Depending on vehicles, a 1-piece or 2-piece type stopper is used.





(a) Disconnect the connector.





(b) Disconnect the connectors.





(c) Apply protective tape to the installation position of the back window glass assembly on the vehicle body.





HINT
Apply protective tape to the installation surface to prevent it from being scratched.

(d) Pass a piano wire between the vehicle body and glass from the interior.





(e) Tie both wire ends to wooden blocks or similar objects.

(f) Cut off the adhesive by pulling the piano wire around the back window glass.

NOTICE:
* When separating the back window glass, take care not to damage the paint or the interior and exterior ornaments.
* To prevent the package tray trim panel from being scratched when removing the back window glass, place a plastic sheet between the piano wire and package tray trim panel.

(g) Place matchmarks on the back window glass and vehicle body on the locations indicated in the illustration.





HINT
Matchmarks do not need to be placed if the back window glass is not going to be reused.

(h) Using a suction cup, remove the back window glass assembly.

NOTICE:
* Be careful not to drop the back window glass.
* Leave as much adhesive on the vehicle body as possible when removing the back window glass.

38. REMOVE NO. 2 BACK WINDOW GLASS STOPPER

(a) Using a scraper, remove the 2 No. 2 stoppers.

NOTICE:
* Be careful not to damage the back window glass.
* Be sure to replace the No. 2 stoppers with new ones.

39. REMOVE NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)

(a) Using a scraper, remove the 2 No. 1 stoppers.





NOTICE:
Be sure to replace the No. 1 stoppers with new ones.

40. CLEAN BACK WINDOW GLASS

(a) Using a scraper, remove the adhesive tape and adhesive sticking to the back window glass.





NOTICE:
Be careful not to damage the windshield glass.

(b) Clean the outer circumference of the back window glass with a non-residue solvent.

NOTICE:
* Do not touch the back window glass surface after cleaning it.
* Even if using a new back window glass, clean the back window glass with a non-residue solvent.

41. CLEAN VEHICLE BODY

(a) Clean and shape the contact surface of the vehicle body.





(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

NOTICE:
Be careful not to damage the vehicle body.

HINT
Leave as much adhesive on the vehicle body as possible.

(2) Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner.

HINT
Even if all the adhesive has been removed, clean the vehicle body.