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Home >> Toyota >> 2011 >> Camry L4-2.5L (2AR-FE) >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Service and Repair >> Overhaul >> Transaxle Unit >> Reassembly >> Part 2

Part 2





EB62 MANUAL TRANSAXLE: MANUAL TRANSAXLE UNIT: REASSEMBLY - (Continued)

18. INSTALL OUTER SELECT LEVER OIL SEAL

(a) Using SST and a hammer, tap in a new oil seal to the front transaxle case.





Text in Illustration





SST : 09950-60010

09951-00250

SST : 09950-70010

09951-07100

Standard depth:

0.5 to 1.0 mm (0.0197 to 0.0393 in.)

(b) Coat the lip of the outer select lever oil seal with MP grease.

19. INSTALL OUTER SELECT LEVER

(a) Install the outer select lever and inner select lever to the front transaxle case.





Text in Illustration





HINT
Install the lever with its mark positioned outside of the front transaxle case.

(b) Coat the threads of the inner select lever set bolt with adhesive and install it.





Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Torque : 38 Nm (387 kgf-cm, 28 ft-lbf)

20. INSTALL SHIFT AND SELECT LEVER SHAFT ASSEMBLY

(a) Install the shift interlock plate and shift and select lever shaft assembly to the front transaxle case, and then turn them counterclockwise.





HINT
When installing the shift interlock plate, make sure to engage it with the inner select lever.

21. INSTALL REVERSE SHIFT ARM BRACKET ASSEMBLY

(a) Coat the threads of the 2 bolts with adhesive, and then install the reverse shift arm bracket with the 2 bolts.





Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Torque : 17 Nm (173 kgf-cm, 12 ft-lbf)

22. INSTALL REVERSE SHIFT FORK

(a) Using a pin punch (5 mm) and a hammer, install the reverse shift fork slotted spring pin onto the No. 4 gear shift fork shaft.





Standard driven in depth:

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

NOTICE:
Confirm the installation direction.

(b) Coat the No. 4 gear shift fork shaft with gear oil and install it onto the front transaxle case.





23. INSTALL REVERSE IDLER GEAR SUB-ASSEMBLY

(a) Coat the reverse idler gear sub-assembly, thrust washer and reverse idler gear shaft with gear oil, and install them as shown in the illustration.





Text in Illustration





NOTICE:
Using the bolt hole of the case for reference, align the I-groove mark of the reverse idler gear shaft within the range shown (approximately 20°).

HINT
Raise the edge of the reverse shift arm bracket assembly and install it to the reverse shift fork shaft assembly.

24. INSTALL MANUAL TRANSMISSION CASE SUB-ASSEMBLY

(a) Apply seal packing to the manual transmission case as shown in the illustration.





Seal packing:

Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

Seal packing diameter:

1.2 mm (0.0472 in.)

NOTICE:
* Remove any oil from the contact surfaces.
* Assemble the parts within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.

(b) Push the outer No. 1 shift lever and install the manual transmission case.





HINT
Pushing the outer No. 1 shift lever allows the manual transmission case to be installed.

(c) Turn the outer No. 1 shift lever counterclockwise and then pull it.





(d) Install the manual transmission case with the 17 bolts.





Torque : 29 Nm (300 kgf-cm, 22 ft-lbf)

25. INSTALL OUTER SHIFT LEVER E RING

(a) Install the outer shift lever E ring to the outer No. 1 shift lever.





26. INSTALL TRANSMISSION CASE OIL SEAL

(a) for LH Side:





(1) Using SST and a hammer, tap in a new transmission case oil seal to the manual transmission case.

SST : 09608-32010

SST : 09950-70010

09951-07100

Standard depth:

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

NOTICE:
Do not damage the oil seal lip.

(2) Coat the lip of the transmission case oil seal with MP grease.

(b) for RH Side:





(1) Using SST and a hammer, tap in a new transmission case oil seal to the front transaxle case.

SST : 09710-30050

SST : 09950-70010

09951-07100

Standard depth:

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

NOTICE:
Do not damage the oil seal lip.

(2) Coat the lip of the transmission case oil seal with MP grease.

27. INSTALL SHIFT DETENT BALL

(a) Install the 2 shift detent balls and 2 compression springs into the manual transmission case.

NOTICE:
Be careful not to drop the balls into the manual transmission case.

(b) Coat the threads of the 2 shift detent ball plugs with adhesive and install them using a (6 mm) hexagon socket wrench.





Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Torque : 22 Nm (224 kgf-cm, 16 ft-lbf)

(c) Install the shift detent ball and compression spring into the manual transmission case.





NOTICE:
Be careful not to drop the ball into the manual transmission case.

(d) Coat the threads of the shift detent ball plug with adhesive and install it using a (6 mm) hexagon socket wrench.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Torque : 22 Nm (224 kgf-cm, 16 ft-lbf)

28. INSTALL LOCK BALL PIN

(a) Install the lock ball pin and compression spring into the manual transmission case.

NOTICE:
Be careful not to drop the lock ball pin into the manual transmission case.

(b) Coat the threads of the plug with adhesive and install it using a (10 mm) hexagon socket wrench.





Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Torque : 25 Nm (250 kgf-cm, 18 ft-lbf)

(c) Install the lock ball pin and compression spring into the manual transmission case.

NOTICE:
Be careful not to drop the lock ball pin into the manual transmission case.

(d) Coat the threads of the plug with adhesive and install it using a (10 mm) hexagon socket wrench.





Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Torque : 25 Nm (250 kgf-cm, 18 ft-lbf)

29. INSTALL REVERSE IDLER GEAR SHAFT BOLT

(a) Coat the threads of the reverse idler gear shaft bolt with sealant and install it onto the manual transmission case with a new gasket.





Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)

30. INSTALL RELEASE CYLINDER BLEEDER PLUG

(a) Install the release cylinder bleeder plug to the clutch release bleeder.

Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

31. INSTALL RELEASE CYLINDER BLEEDER PLUG CAP

(a) Install the release cylinder bleeder plug cap to the release cylinder bleeder plug.

32. INSTALL FLOOR SHIFT CONTROL SHAFT ASSEMBLY

(a) Install the floor shift control shaft assembly and wave washer with the nut.





Torque : 12 Nm (120 kgf-cm, 9 ft-lbf)

33. INSTALL FLOOR SHIFT SELECTING BELLCRANK ASSEMBLY

(a) Install the floor shift selecting bellcrank assembly and wave washer with the 2 bolts and nut.





Text in Illustration





Bolt - Torque : 25 Nm (250 kgf-cm, 18 ft-lbf)

Nut - Torque : 12 Nm (120 kgf-cm, 9 ft-lbf)

34. INSTALL FLOOR SHIFT CONTROL BELLCRANK DUST COVER

(a) Install the floor shift control bellcrank dust cover to the floor shift selecting bellcrank assembly.





35. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY Installation

36. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY Installation

37. INSPECT CLUTCH PIPE LINE Installation

38. INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY Installation

39. INSTALL CONTROL CABLE BRACKET

(a) Install the control cable bracket to the manual transmission case with the 2 bolts.





Torque : 18 Nm (188 kgf-cm, 14 ft-lbf)

40. INSTALL BODY GROUND WIRE SUB-ASSEMBLY (w/ Body Ground Wire Sub-Assembly)

(a) Move the shift lever to N.

(b) Install the body ground wire sub-assembly to the control cable bracket with the bolt and washer.





Text in Illustration





Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

NOTICE:
* Make sure to install the body ground wire sub-assembly so that its terminal is in contact with the tab on the control cable bracket.
* Make sure to install the body ground wire sub-assembly within the installable range shown in the illustration.

41. INSTALL TRANSMISSION CASE PLUG

(a) Install the transmission case plug onto the manual transmission case with a new gasket.





Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

42. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY

(a) Using a (27 mm) deep socket wrench, install a new gasket and the back-up light switch to the manual transmission case.





Torque : 40 Nm (410 kgf-cm, 30 ft-lbf)

43. INSTALL MANUAL TRANSMISSION FILLER PLUG

(a) Install a new gasket and the manual transmission filler plug to the manual transmission case.





Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

44. INSTALL MANUAL TRANSMISSION DRAIN PLUG

(a) Install a new gasket and the manual transmission drain plug to the front transaxle case.





Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)
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