Installation

CLUTCH: CLUTCH PEDAL: INSTALLATION

1. INSTALL CLUTCH PEDAL SWITCH ASSEMBLY

(a) Install the clutch pedal switch assembly to the clutch pedal support sub-assembly with the nut.

Torque : 16 Nm (160 kgf-cm, 12 ft-lbf)

(b) Connect the clamp.

2. INSTALL CLUTCH SWITCH ASSEMBLY

(a) Install the clutch switch assembly to the clutch pedal support sub-assembly with the nut.

Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

3. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

(a) Apply MP grease to the inside of a new clevis bushing.





(b) Install the clevis bushing to the clutch pedal.

HINT
Install the clevis bushing from the left side of the vehicle.

4. INSTALL CLUTCH PEDAL TURNOVER BUSHING

(a) Apply MP grease to the inside of a new turnover bushing.





(b) Install the turnover bushing to the clutch pedal.

5. INSTALL NO. 1 CLUTCH PEDAL CUSHION

(a) Using needle-nose pliers, install the 2 No. 1 clutch pedal cushions to the clutch pedal.





6. INSTALL CLUTCH PEDAL BUSHING

(a) Apply MP grease to the inner, outer and end surfaces of 2 new pedal bushings.





(b) Install the clutch pedal shaft collar and 2 pedal bushings to the clutch pedal.

7. INSTALL CLUTCH PEDAL PAD

(a) Install the clutch pedal pad to the clutch pedal.

8. INSTALL CLUTCH PEDAL SPRING HOLDER

(a) Apply MP grease to the inside of a new clutch pedal spring holder.





(b) Install the clutch pedal spring holder.

9. INSTALL CLUTCH PEDAL SUB-ASSEMBLY

(a) Install the clutch pedal to the clutch pedal support with the bolt and nut.





Torque : 37 Nm (375 kgf-cm, 27 ft-lbf)

HINT
Install the bolt from the right side of the vehicle.

10. INSTALL TORSION SPRING

(a) Apply MP grease to the sliding portion of the spring.





(b) Install the torsion spring.

11. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY

(a) Install the clutch pedal support to the vehicle with the 2 nuts and bolt.





Bolt - Torque : 19 Nm (195 kgf-cm, 14 ft-lbf)

Nut - Torque : 12 Nm (120 kgf-cm, 9 ft-lbf)

12. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN

(a) Apply MP grease to the contact surfaces of the pin and clevis bushing.





(b) Connect the clevis to the clutch pedal with the pin and clip.

HINT
Install the pin from the left side of the vehicle.

13. CONNECT CONNECTORS

(a) Connect the clutch pedal switch connector.

(b) Connect the clutch switch connector.

14. INSTALL COMBINATION METER ASSEMBLY Installation

15. INSTALL INSTRUMENT CLUSTER FINISH PANEL Installation

16. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL Installation

17. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY Installation

18. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH Installation

19. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation

20. INSTALL FRONT DOOR SCUFF PLATE LH Installation

21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

22. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

Testing and Inspection.