Disassembly

POWER STEERING: POWER STEERING LINK: DISASSEMBLY

1. SECURE POWER STEERING LINK ASSEMBLY

(a) Using SST, secure the power steering link assembly.





SST : 09612-00012

HINT
Tape the SST before use.

2. REMOVE STEERING LEFT TURN PRESSURE TUBE

(a) Using SST, remove the steering left turn pressure tube.





SST : 09023-38201

(b) Remove the 2 O-rings from the steering left turn pressure tube.

3. REMOVE STEERING RIGHT TURN PRESSURE TUBE

(a) Using SST, remove the steering right turn pressure tube.





SST : 09023-38201

(b) Remove the 2 O-rings from the steering right turn pressure tube.

4. REMOVE TIE ROD ASSEMBLY LH

(a) Put matchmarks on the tie rod assembly LH and the steering rack end sub-assembly.





(b) Loosen the lock nut, and remove the tie rod assembly LH and the lock nut.

5. REMOVE TIE ROD ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

6. REMOVE STEERING RACK BOOT CLIP

(a) Using pliers, remove the 2 steering rack boot clips.

7. REMOVE NO. 2 STEERING RACK BOOT CLAMP

(a) Using pliers, remove the 2 No. 2 steering rack boot clamps as shown in the illustration.





NOTICE:
Be careful not to damage the No. 2 steering rack boot.

8. REMOVE NO. 2 STEERING RACK BOOT

(a) Remove the No. 2 steering rack boot.

9. REMOVE NO. 1 STEERING RACK BOOT

(a) Remove the No. 1 steering rack boot.

10. REMOVE STEERING RACK END SUB-ASSEMBLY

(a) Using a screwdriver and a hammer, unstake the RH and LH claw washers.





NOTICE:
Avoid any impact to the steering rack.

(b) Using SST, remove the steering rack end sub-assembly (RH side) and the claw washer.





SST : 09922-10010

NOTICE:
Use SST 09922-10010 as shown in the illustration.

(c) Using SST, remove the steering rack end sub-assembly (LH side) and the claw washer.





SST : 09922-10010

NOTICE:
Use SST 09922-10010 as shown in the illustration.

HINT
Using SST, hold the rack and remove the steering rack end sub-assembly.

11. REMOVE RACK GUIDE

(a) Using a straight hexagon wrench (24 mm (0.94 in.)), remove the rack guide spring cap.





(b) Remove the compression spring and the rack guide sub-assembly.





(c) Remove the rack guide base from the rack guide.





(d) Remove the O-ring from the rack guide spring cap.





12. REMOVE DUST COVER

(a) Wrap protective tape around the spline of the control valve in order to prevent damaging the dust cover.





(b) Remove the dust cover.

13. REMOVE POWER STEERING CONTROL VALVE ASSEMBLY

(a) Using a socket wrench (27 mm (1.06 in.)), remove the rack housing cap.





(b) Using SST, hold the control valve shaft and remove the nut.





SST : 09616-00011

(c) Remove the 2 bolts and the power steering control valve assembly.





(d) Remove the gasket.

14. REMOVE POWER STEERING CONTROL VALVE SUB-ASSEMBLY

(a) Using a press, remove the power steering control valve sub-assembly.





15. REMOVE POWER STEERING CONTROL VALVE LOWER OIL SEAL

(a) Remove the power steering control valve lower oil seal from the power steering control valve sub-assembly.





16. REMOVE POWER STEERING CONTROL VALVE SPACER

(a) Using a screwdriver, remove the 4 power steering control valve spacers from the power steering control valve sub-assembly.





NOTICE:
Be careful not to damage the spacer grooves on the control valve.

HINT
Tape the screwdriver tip before use.

17. REMOVE POWER STEERING CONTROL VALVE UPPER OIL SEAL

(a) Using SST and a press, press out the power steering control valve upper oil seal and the power steering control valve upper bearing from the control valve housing sub-assembly.





SST : 09950-70010

09951-07150

SST : 09950-60010

09951-00250

09951-00180

09952-06010

18. REMOVE CYLINDER END STOPPER HOLE SNAP RING

(a) Using needle-nose pliers, remove the cylinder end stopper hole snap ring from the power steering rack housing.





19. REMOVE POWER STEERING RACK SUB-ASSEMBLY

(a) Remove the power steering rack sub-assembly with the cylinder end stopper and power steering rack bushing.

20. REMOVE CYLINDER END STOPPER

(a) Remove the cylinder end stopper from the power steering rack sub-assembly.





21. REMOVE POWER STEERING RACK BUSHING

(a) Remove the power steering rack bushing from the power steering rack sub-assembly.





(b) Using a screwdriver, remove the O-ring from the power steering rack bushing.





HINT
Tape the screwdriver tip before use.

(c) Using SST, remove the rack bushing oil seal from the power steering rack bushing.





SST : 09527-21011

SST : 09612-24014

09613-22011

NOTICE:
Be careful not to drop the power steering rack bushing.

22. REMOVE POWER STEERING CYLINDER TUBE OIL SEAL

(a) Using SST and a press, remove the power steering cylinder tube oil seal.





SST : 09950-70010

09951-07360

SST : 09950-60010

09951-00290

09951-00250

NOTICE:
Be careful not to damage the inside surface of the power steering rack housing.

23. REMOVE POWER PISTON OIL SEAL

(a) Using a screwdriver, remove the power piston oil seal and the O-ring from the power steering rack.





NOTICE:
Be careful not to damage the power piston oil seal groove on the power steering rack.

HINT
Tape the screwdriver tip before use.