Disassembly

2AR-FE CHARGING: GENERATOR: DISASSEMBLY

1. REMOVE GENERATOR PULLEY CAP

(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

NOTICE:
Do not reuse the generator pulley cap.

2. REMOVE GENERATOR PULLEY WITH CLUTCH

(a) Mount the generator in a vise.

(b) Install SST (A) and (B) to the pulley as shown in the illustration.

SST : 09820-63021

(c) Use a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley.

NOTICE:
* Check that the drive end frame is secured in the vise tightly.
* Hold SST (A) tightly during the operation.

(d) Remove the generator pulley.

3. REMOVE GENERATOR REAR END COVER

(a) Place the generator on the generator pulley.

(b) Remove the 3 nuts and generator rear end cover.

4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and generator brush holder.

5. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

(b) Using SST, remove the generator coil.

SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

(c) Remove the washer.

6. REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator rotor assembly.

7. REMOVE GENERATOR DRIVE END FRAME BEARING

(a) Remove the 4 screws and bearing retainer.

(b) Using SST and a hammer, tap out the bearing.

SST : 09950-60010

09951-00250

SST : 09950-70010

09951-07100