Installation
AIR CONDITIONING: CONDENSER: INSTALLATION
1. INSTALL COOLER DRYER
(a) Using pliers, install the cooler dryer to the modulator.
(b) Apply sufficient compressor oil to an O-ring and cap fitting surface.
Compressor oil:
ND-OIL 8 or equivalent
(c) Using a straight hexagon wrench 14 mm, install the cap to the cooler condenser core.
Torque : 2.9 Nm (30 kgf-cm, 26 in-lbf)
2. INSTALL COOLER CONDENSER ASSEMBLY
(a) Install the cooler condenser assembly with the 4 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.
Capacity:
40 cc (1.4 fl. oz.)
Compressor oil:
ND-8 or equivalent
3. INSTALL COOLER REFRIGERANT DISCHARGE PIPE
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant discharge pipe.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. INSTALL AIR CONDITIONING TUBE AND ACCESSORY
(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the air conditioning tube assembly.
(d) Install the air conditioning tube assembly on the cooler condenser assembly with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
5. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY
(a) Install the hood lock support sub-assembly with the bolt.
Torque : 7.5 Nm (77 kgf-cm, 66 in-lbf)
6. INSTALL UPPER RADIATOR SUPPORT Installation
7. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light) Installation
8. INSTALL NO. 1 AIR CLEANER INLET (for 2GR-FE) Installation
9. INSTALL INLET AIR CLEANER ASSEMBLY (for 2AR-FE) Installation
10. INSTALL AIR CLEANER INLET SUB-ASSEMBLY (for 2GR-FE) Installation
11. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE) Installation
12. INSTALL COOL AIR INTAKE DUCT SEAL (for 2GR-FE) Installation
13. INSTALL V-BANK COVER SUB-ASSEMBLY (for 2GR-FE) Installation
14. CHARGE WITH REFRIGERANT Service and Repair
15. WARM UP ENGINE Service and Repair
16. CHECK FOR REFRIGERANT LEAKS Service and Repair
17. VEHICLE PREPARATION FOR FOG LIGHT AIM ADJUSTMENT (w/ Fog Light) Adjustments
18. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) Adjustments
19. FOG LIGHT AIMING INSPECTION (w/ Fog Light) Adjustments
20. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) Adjustments