Disassembly

ENGINE HOOD / DOOR: FRONT DOOR: DISASSEMBLY

1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

(a) Disengage the 2 clips and remove the front door lower frame bracket garnish.





2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

(a) Using a screwdriver with the tip wrapped with protective tape, disengage the 3 claws, and remove the front door inside handle bezel plug.





3. REMOVE ASSIST GRIP COVER

(a) Using a screwdriver with the tip wrapped with protective tape, disengage the 6 claws and remove the assist grip cover.





4. REMOVE COURTESY LIGHT ASSEMBLY

(a) Using a screwdriver with the tip wrapped with protective tape, disengage the claw and remove the courtesy light assembly.





(b) Disconnect the connector.

5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

(a) Remove the 3 screws and clip (A).





(b) Using a clip remover, disengage the 9 clips.

(c) Pull up the front door trim board in the direction indicated by the arrow.





(d) Disengage the reference bosses from the front door panel.

(e) Raise the front door trim board to disengage the 4 claws and remove the front door trim board together with the front door inner glass weatherstrip.

(f) Disengage the 2 claws and disconnect the front door inside handle sub-assembly.





6. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

(a) Disconnect the connector.





(b) Remove the 3 screws and the power window regulator master switch assembly.

7. REMOVE FRONT DOOR WIRE (for Driver Side)

(a) Disengage the clamp and remove the 2 screws and front door wire.





8. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

(a) Using a screwdriver, disengage the 4 clips as shown in the illustration and remove the front door inner glass weatherstrip from the front door trim board.





9. REMOVE FRONT ARMREST BASE PANEL UPPER

(a) Remove the 7 screws.





(b) Disengage the 4 claws and remove the front armrest base panel upper.

10. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Disconnect the front door lock remote control cable and front door inside locking cable and remove the front door inside handle sub-assembly.





11. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY Removal

12. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY Removal

13. REMOVE FRONT DOOR SERVICE HOLE COVER

(a) Disconnect the connector and each clamp, and remove the front door service hole cover.





HINT
Remove the remaining butyl tape on the door side.

14. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

(a) Connect the front power window regulator motor assembly connector.

(b) Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

(c) Remove the 2 bolts.





NOTICE:
After the bolts are removed, the door glass may fall, causing damage.

(d) Remove the front door glass sub-assembly as shown in the illustration.





NOTICE:
Do not damage the door glass.

(e) Disconnect the power window regulator master switch assembly and front power window regulator motor assembly connector.

15. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY

(a) Loosen the temporary bolt.





NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall, causing damage.

(b) Remove the 5 bolts.

(c) Remove the front door window regulator sub-assembly and the power window regulator motor assembly front as a unit.

(d) Remove the temporary bolt from the front door window regulator sub-assembly.

16. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY

(a) Using a "TORX" driver (T25), remove the 3 screws and the front power window regulator motor assembly.





17. REMOVE FRONT NO. 1 DOOR STIFFENER CUSHION

(a) Disengage the 2 claws.





(b) Remove the double-sided tape and the front No. 1 door stiffener cushion.

18. REMOVE FRONT DOOR GLASS RUN

(a) Remove the front door glass run.





19. REMOVE DOOR FRAME GARNISH

(a) Disengage the clip and remove the door frame garnish.





20. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

(a) Remove the 2 bolts and the front door front lower frame sub-assembly as shown in the illustration.





21. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

(a) Remove the bolt and the front door rear lower frame sub-assembly as shown in the illustration.





22. REMOVE FRONT DOOR OUTSIDE HANDLE COVER

(a) Remove the hole plug.





(b) Using a "TORX" socket wrench (T30), loosen the screw and remove the front door outside handle cover and the door lock key cylinder as a unit.

HINT
The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

(c) Using a screwdriver, disengage the 2 claws and remove the front door outside handle cover.





23. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/o Smart Key System)

(a) Remove the front door outside handle assembly as shown in the illustration.





24. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/ Smart Key System)

(a) Disconnect the connector.





(b) Remove the front door outside handle assembly as shown in the illustration.





25. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

(a) Disengage the 3 claws and remove the front door front outside handle pad.





26. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

(a) Disengage the 2 claws and remove the front door rear outside handle pad.





27. REMOVE FRONT DOOR LOCK ASSEMBLY

(a) Disconnect the connector.





(b) Using a "TORX" socket wrench (T30), remove the 3 screws.

(c) Slide the front door lock assembly downward, pull out the front door lock open rod from the outside handle frame, and remove the front door lock assembly and cables as a unit.

(d) Remove the front door lock open rod from the front door lock assembly.

(e) Remove the door lock wiring harness seal from the front door lock assembly.

28. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Remove the front door lock remote control cable assembly.





29. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) Using a screwdriver, disengage the 3 claws.





HINT
Tape the screwdriver tip before use.

(b) Remove the front door inside locking cable assembly.





30. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (w/o Smart Key System)

(a) Using a "TORX" socket wrench (T30), remove the screw.





(b) Disengage the claw and remove the front door outside handle frame sub-assembly.

31. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (w/ Smart Key System)

(a) Using a "TORX" socket wrench (T30), remove the screw.





(b) Disconnect the connector.

(c) Disengage the 2 clamps.

(d) Disengage the claws and remove the front door outside handle frame sub-assembly.

32. REMOVE DOOR ELECTRICAL KEY OSCILLATOR (w/ Smart Key System)

(a) Remove the screw and door electrical key oscillator.





33. REMOVE FRONT DOOR CHECK ASSEMBLY (for TMC Made)

(a) Remove the 3 bolts and the front door check assembly.





34. REMOVE FRONT DOOR CHECK ASSEMBLY (for TMMK Made)

(a) Remove the bolt, 2 nuts, and the front door check assembly.





35. REMOVE FRONT DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the 19 clips and remove the front door weatherstrip.





36. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

37. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

38. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

39. REMOVE FRONT DOOR STRIPE

40. REMOVE FRONT DOOR LOWER OUTSIDE STRIPE