Disassembly

2GR-FE CHARGING: GENERATOR: DISASSEMBLY

1. REMOVE GENERATOR WITH CLUTCH PULLEY

(a) Using a screwdriver, remove the generator pulley cap.





(b) Set SST (A) and (B).





SST : 09820-63020

(1) Set the rotor shaft to SST (A).

(2) Mount SST (A) in a vise.

(c) Install the generator with the SST as shown in the illustration.





(d) Turn SST (B) clockwise, and loosen the generator pulley.

(e) Remove the generator from SST.

(f) Remove the pulley from the rotor shaft.

2. REMOVE GENERATOR REAR END COVER

(a) Remove the 3 nuts and generator rear end cover.





3. REMOVE TERMINAL INSULATOR

(a) Remove the terminal insulator.





4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and generator brush holder assembly.





5. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.





(b) Using SST, remove the generator coil assembly.





SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

09958-04011

(c) Remove the generator washer.

6. REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator rotor assembly.

7. REMOVE GENERATOR DRIVE END FRAME BEARING

(a) Remove the 4 screws and bearing retainer.





(b) Using SST and a hammer, tap out the generator drive end frame bearing.





SST : 09950-60010

09951-00250

SST : 09950-70010

09951-07100