Installation (to 12/2010)

2GR-FE FUEL: FUEL TANK: INSTALLATION

1. INSTALL FUEL TANK ASSEMBLY

(a) Install the 4 clip nuts.

(b) Install the 2 fuel tank bands with the 2 pins.

(d) Connect the fuel tank inlet pipe with the fuel filter pipe clamp.

(e) Tighten the 2 set bolts of the fuel tank bands.

Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

(f) Connect the fuel tube No. 1.

(1) Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.

NOTICE:
* Check that there is no damage or foreign objects on the connected part.
* After connecting, check if the fuel tube connector and the pipe are securely connected by trying to pull them apart.

(g) Connect the fuel pump tube.

(1) Push in the fuel pump tube connector to the pipe and push up the retainer so that the claws engage.

NOTICE:
* Check that there is no damage or foreign objects on the connected part.
* After connecting, check if the fuel tube connector and the pipe are securely connected by trying to pull them apart.

2. INSTALL FUEL TANK PROTECTOR LOWER CENTER

(a) Install all fuel tank protector lower center.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

3. INSTALL PARKING BRAKE CABLE ASSEMBLY NO. 3

(a) Install the parking brake cable assembly No. 3 with the bolt and nut.

Bolt - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

Nut - Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

4. INSTALL PARKING BRAKE CABLE ASSEMBLY NO. 2

(a) Install the parking brake cable assembly No. 2 with the bolt and nut.

Bolt - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

Nut - Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

5. INSTALL EXHAUST PIPE ASSEMBLY CENTER Installation

6. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE Installation (to 12/2010)

7. INSTALL FUEL TANK VENT TUBE SET PLATE Installation (to 12/2010)

8. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY Installation (to 12/2010)

9. ADD FUEL

10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

11. INSPECT FOR FUEL LEAK On-Vehicle Inspection (to 12/2010)

12. INSPECT FOR EXHAUST GAS LEAK

13. INSTALL REAR FLOOR SERVICE HOLE COVER

14. INSTALL REAR SEAT CUSHION ASSEMBLY