Installation

2GR-FE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY

(a) Install a new water pump gasket and the water pump assembly with the 16 bolts.





Bolt A - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

Bolts B and C - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

NOTICE:
* Make sure that there is no oil on the threads of the A bolts.
* Be sure to replace the 2 C bolts with new ones or reuse them after applying adhesive 1344.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

2. INSTALL VANE PUMP ASSEMBLY

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the idler pulley with the bolt.





NOTICE:
Be careful when tightening the bolt because it is left-hand threaded.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

(b) Install the No. 2 idler pulley cover plate, idler pulley cover plate and No. 2 idler pulley sub-assembly (RR side) with the bolt.





Torque : 54 Nm (550 kgf-cm, 40 ft-lbf)

HINT
Plate diameter:

Idler pulley cover plate: 33.6 mm (1.32 in.)

No. 2 idler pulley cover plate: 37.8 mm (1.49 in.)

(c) Install the No. 2 idler pulley cover plate, idler pulley cover plate and No. 2 idler pulley sub-assembly (FR side) with the bolt.





Torque : 54 Nm (550 kgf-cm, 40 ft-lbf)

HINT
Plate diameter:

Idler pulley cover plate: 33.6 mm (1.32 in.)

No. 2 idler pulley cover plate: 37.8 mm (1.49 in.)

4. INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley with the 4 bolts.





(b) Using SST, hold the water pump pulley.

SST : 09960-10010

09962-01000

09963-00700

(c) Tighten the 4 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

5. INSTALL CRANKSHAFT PULLEY

SST : 09213-70011

09213-70020

SST : 09330-00021

SST : 09950-50013

09951-05010

09952-05010

09953-05020

09954-05021

6. INSTALL WATER INLET HOUSING

(a) Install a new water inlet housing No.1 gasket and water outlet pipe O-ring.





(b) Install the water inlet with the 2 bolts and nut.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

NOTICE:
Be careful not to allow the O-ring to get caught between the parts.

(c) Install the water hose.

7. INSTALL RADIATOR HOSE OUTLET

(a) Install the radiator hose outlet.

8. INSTALL FAN & GENERATOR V BELT

9. INSTALL ENGINE MOUNTING BRACKET FRONT NO.1 LH

10. INSTALL ENGINE MOUNTING CONTROL BRACKET

11. INSTALL ENGINE MOVING CONTROL ROD

12. INSTALL V-BANK COVER SUB-ASSEMBLY

13. ADD ENGINE COOLANT

14. INSPECT FOR COOLANT LEAK

15. INSTALL ENGINE UNDER COVER RH

16. INSTALL FRONT WHEEL RH