Reassembly

ENGINE HOOD / DOOR: REAR DOOR: REASSEMBLY

1. INSTALL REAR DOOR CHECK ASSEMBLY LH

(a) Apply MP grease to the sliding areas of the door check.

(b) Install the door check to the door panel with the 2 nuts.





Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(c) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the door check to the body panel with the bolt.

Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)

2. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

(a) Using a torx wrench (T25), install the rear door outside handle frame sub-assembly LH with the torx screw.

Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

3. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

(a) Using a torx wrench (T25), install the rear door outside handle frame sub-assembly LH with the torx screw.

Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

4. INSTALL REAR DOOR OUTSIDE HANDLE COVER RH

(a) Using a torx socket wrench (T30), install the cover (with the door lock key cylinder installed) with the torx screw.





Torque : 4.0 Nm (41 kgf-cm, 37 in-lbf)

5. INSTALL REAR DOOR WITH MOTOR LOCK ASSEMBLY LH

(a) Apply MP grease to the sliding and rotating areas of the door lock.

(b) Install a new door lock wire harness packing.

NOTICE:
* When reinstalling a door lock, always use new packing.
* Do not allow grease or dirt to contaminate the gap between the door panel and packing.
* Water will damage the door lock.
* Old packing or damaged packing cannot effectively protect the door lock against water.

(c) Insert the control rod into the door lock, and then set it to the door panel.

NOTICE:
Make sure that the rod is securely engaged with the lock.

(d) Apply adhesive to the threads of the 3 torx screws.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(e) Using a torx socket wrench (T30), install the door lock with the 3 torx screws.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(f) Connect the door lock connector.

6. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY RH REAR

(a) Using a torx wrench (T25), install the power window regulator motor assembly RH rear with the 3 torx screws.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

7. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

(a) Install the rear door window regulator sub-assembly LH with the 4 bolts.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

8. INSTALL REAR DOOR SERVICE HOLE COVER LH

(a) Apply butyl tape to the door.

(b) Install the rear door service hole cover LH, as shown in the illustration.





HINT
* There should be no wrinkles or folds after attaching the service hole cover.
* Check if the service hole cover is securely attached.