Disassembly

ENGINE HOOD / DOOR: REAR DOOR: DISASSEMBLY

HINT
* The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
* Use the same procedures for the RH side and LH side.
* The procedures listed below are for the LH side.
* A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH

(a) Using a screwdriver, disengage the 3 claws and remove the rear door inside handle bezel plug LH.





HINT
Tape the screwdriver tip before use.

2. REMOVE REAR DOOR ARMREST BASE PANEL UPPER LH

(a) Using a screwdriver, disengage the 2 clips and 4 claws, and remove the armrest base panel upper LH with the power window regulator master switch.





(b) Disconnect the switch connector.

3. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

(a) Remove the 3 screws.





(b) Using a clip remover, disengage the 7 clips (A) and 4 clips (B) on top.





(c) Remove the trim inboard.

HINT
If a clip cannot be reached with the clip remover, pull on the lower trim to remove it.

(d) Disconnect the 2 cables.





(e) Disconnect the wire harness connector from the courtesy lamp.

(f) Remove the 4 screws and the rear door inside panel bracket No. 1 LH.





4. REMOVE REAR SPEAKER ASSEMBLY NO.2 Removal

5. REMOVE REAR SPEAKER ASSEMBLY Removal

6. REMOVE REAR DOOR SERVICE HOLE COVER LH

(a) Remove the rear door service hole cover LH.





NOTICE:
Remove the remaining tape on the door side.

7. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH

8. REMOVE REAR DOOR WINDOW FRAME MOULDING FRONT LH

9. REMOVE REAR DOOR MOULDING SUB-ASSEMBLY OUTSIDE LH

10. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER LH

11. REMOVE POWER DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

(a) Remove the screw, 2 bolts and the rear door window division bar sub-assembly LH.

12. REMOVE REAR DOOR WINDOW GLASS LH

(a) Remove the rear door window glass LH as shown in the illustration.





13. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

(a) Separate the arm of the rear door window regulator from the rail of the rear door glass.





(b) Remove the rear door glass sub-assembly LH

NOTICE:
Be careful not to damage the glass.

14. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

(a) remove the 4 bolts and the rear door window regulator sub-assembly LH.





15. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY RH REAR

(a) Using a torx wrench (T25), remove the 3 torx screws and the power window regulator motor assembly RH rear.





16. REMOVE REAR DOOR WINDOW RUN LH

17. REMOVE REAR DOOR WITH MOTOR ASSEMBLY LH

(a) Disconnect the door lock connector.

(b) Using a torx socket wrench (T30), remove the 3 torx screws and rear door w/ motor lock assembly LH.





HINT
Remove the door lock through the service hole.

NOTICE:
Be careful when removing the bolts as the door lock may fall and be damaged.

18. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH

(a) Using a torx socket wrench (T30), loosen the torx screw and remove the cover with the door lock key cylinder installed.





19. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

(a) Remove the handle by sliding and pulling it in the direction indicated by the arrow in the illustration.





(b) Remove the outside handle pad front and rear.

NOTICE:
If the bellcrank lever is not pulled and held when removing the handle, the release plate will interfere with the handle and be damaged.

20. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

(a) Using a torx socket wrench (T30), loosen the torx screw and remove the rear door outside handle frame sub-assembly LH.





21. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

(a) Disconnect the connectors.





(b) Disconnect the clamp.

(c) Using a torx socket wrench, loosen the torx screw and remove the rear door outside handle frame sub-assembly LH.





22. REMOVE REAR DOOR OUTSIDE HANDLE PAD FRONT

23. REMOVE REAR DOOR OUTSIDE HANDLE PAD REAR

24. REMOVE REAR DOOR CHECK ASSEMBLY LH

(a) Remove the bolt, 2 nuts and the rear door check assembly LH.





HINT
Remove the door check through the service hole.

NOTICE:
Be careful when removing the bolts as door check may fall and be damaged.

25. REMOVE REAR DOOR WEATHERSTRIP LH