FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation





HEATING / AIR CONDITIONING: CONDENSER: INSTALLATION

1. INSTALL CONDENSER ASSEMBLY WITH RECEIVER

(a) Install the condenser assembly with receiver as shown in the illustration.





HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:

40 cc (1.4 fl.oz.)

Compressor oil:

ND-8 or equivalent

2. INSTALL NO. 2 FAN SHROUD (for 2ZR-FE) Installation

3. INSTALL NO. 2 FAN SHROUD (for 2AZ-FE) Installation

4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2ZR-FE) Installation

5. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2AZ-FE) Installation

6. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY (for 2ZR-FE) Installation

7. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY (for 2AZ-FE) Installation

8. INSTALL WATER BY-PASS HOSE (for 2ZR-FE) Installation

9. INSTALL WATER BY-PASS HOSE (for 2AZ-FE) Installation

10. INSTALL HOOD LOCK ASSEMBLY Installation

11. INSPECT HOOD SUB-ASSEMBLY Testing and Inspection

12. ADJUST HOOD SUB-ASSEMBLY Adjustments

13. INSTALL UPPER RADIATOR SUPPORT (for 2ZR-FE) Installation

14. INSTALL UPPER RADIATOR SUPPORT (for 2AZ-FE) Installation

15. CONNECT AIR CONDITIONING TUBE ASSEMBLY

(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the air conditioning tube assembly.

(d) Install the air conditioning tube assembly on the cooler condenser assembly with the bolt.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

16. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the discharge hose sub-assembly.

(d) Install the discharge hose sub-assembly on the cooler condenser assembly with the bolt.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

17. CHARGE WITH REFRIGERANT Service and Repair

18. INSTALL FRONT BUMPER ASSEMBLY Installation

19. INSTALL NO. 4 ENGINE UNDER COVER Installation

20. INSTALL RADIATOR GRILLE PROTECTOR Installation

21. WARM UP ENGINE Service and Repair

22. INSPECT FOR REFRIGERANT LEAK Service and Repair

23. VEHICLE PREPARATION FOR FOG LIGHT AIMING ADJUSTMENT Adjustments

24. PREPARATION FOR FOG LIGHT AIMING Adjustments

25. INSPECT FOG LIGHT AIMING Adjustments

26. ADJUST FOG LIGHT AIMING Adjustments